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Waqar-ul Hassan is a seasoned professional with 16+ years of experience in manufacturing, maintenance, and quality control. He holds a Diploma in Mechanical Engineering and has expertise in task management, inventory control, and machine maintenance. He has worked with prominent companies like Philip Morris International, International Tobacco Machinery, and Afrah Tobacco and Cigarettes Factory.

Experience

    • Packaging Specialist
      • Aug 2021 - Present
      • Khartoum, Sudan

      Packaging Specialist at Afrah Tobacco and Cigarettes Factory Khartoum Sudan.

    • Switzerland
    • Tobacco Manufacturing
    • 700 & Above Employee
    • Production Team Lead
      • Jan 2016 - Present

    • Production Team Lead
      • Jan 2017 - Mar 2019

       Led a complete shift comprising 80 permanent & apprentice employees and 20 contracted workers. Responsible for all efficiency, quality, EHS and waste related KPIs for the entire shift.  Led the shift team to achieve production targets against short term plans (STP). Plan and produce the brands on number of machines keeping machine performance in mind. Ensure work place behavior rules are followed on the production floor by the workers. Make everyone comply with the company’s safety policy with 100% PPE compliance. Supervise the machine performance and housekeeping/ workplace sanity. Communicate within maintenance and other shift teams to plan and implement timely maintenance via autonomous and help maintenance team during breakdown maintenance of the machines. Ensure product quality specifications are met and maintained during production. Maintain production of quality products on the production floor and stick with quality policy of the company by producing internationally recognized tobacco products with the help of latest state of the art techniques, keeping environment, health safety and proper use of natural resources in mind. Report and discuss all ideas, opportunities and odds related to the production, safety, workplace environment and quality of the product with the higher management.

    • Maintenance Specialist
      • Jan 2012 - Dec 2016

       Enusre minimum downtime for all production machines. Implement PMI Global Maintenance Initiative for the factory and deliver regional targets for maintenance KPIs. Implementation of Company’s key projects related to conversion of machines in the agreed timelines. Spare part inventory management for all machines which includes timely requirement communication to purchasing and proper maintenance plan. Ensuring EHS policies are followed within the maintenance team & all PMI initiatives related to EHS are impleted with full compliance.In addition to above, I have expertise of Material Management Module of SAP.

    • Assistant Maintenance Manager
      • Sep 2007 - Dec 2011

       To maintain mass production machinery such as Cigarette Packaging machines namely Molins Hing Ltd. Packer (HLP) WARPEX, G.D Pack B,GD 4350 Cellophner,GDX1, GDX2 etc. To ensure adequate inventory of machine parts in store. To plan daily, preventive & brake down maintenance. To look after maintenance department / maintenance schedules. Installation & Commisioning of machines. To ensure proper maintenance of each machine without disturbing production plan. To ensure each maintenance activity is done with safety precautions.

  • International Tobacco Machinery
    • Sharjah, United Arab Emirates
    • Mechanical Service Engineer
      • Mar 2000 - May 2007
      • Sharjah, United Arab Emirates

       Specialized in task of rebuilding industrial machineries such as Cigarette packaging Machineries namely: Molins Hinged Lid Packer (HLP), GD 4350 Cellophaner, Molins High Speed boxer Machine, Marden Edwards Over wrapping Machine, etc. Rebuild, Maintaince and overhauling all types of heavy and light Industrial Machineries. Responsible in fitting all parts on its designated assembly within the ITM standards. Reads and interprets drawing and specifications. Sets up and adjusts metalworking machines and equipment. Well versed in processing machineries such as Lathe machine, Milling machine, Drill machine and Grinders. Operates the machine to produce parts or tools by turning, boring and milling, planning, shaping, slotting, grinding or drilling metal stock or components. Fits and assembles metal parts, tools or sub-assemblies including welding or brazing parts. Performs, cuts, threads, bend and install fluid power pipes and lines. Checks accuracy and quality of finished parts, tools or sub-assemblies. Responsible for the quality of all parts and sees to it that it functions properly at all times. Dismantles faulty tools and assemblies and repairs or replaces defective parts. Controls electroplating process and maintains solutions to coat metal articles or other parts with non-ferrous metals. Programs, sets up and operate numerically controlled machines. Responsible for the assembly, installation, commissioning of the machine in the customer’s production area. Reports directly to the Maintenance Manager the entire accomplished tasks that were done. Sees to it that the parts installed of being incorporated in the machine functions properly. Responsible for the proper usage and implementations of the machines parts catalogue and its operating manual. Conducts in-house theoretical and hands on training to technicians involved in the operation of the machine whenever required by the customer.

Education

  • 1993 - 1996
    Pak Swiss Training Center, Karachi
    Diploma, Mechanical Engineering

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Industry Focus. “Tobacco Manufacturing”

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