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Venkateswara Rao Manchem is a seasoned quality professional with 25+ years of experience in implementing and managing quality management systems, including IATF 16949, ISO 9001, TQM, and TPM. He has held various leadership positions, including Head of Quality Assurance, Assistant General Manager, and Manager, and has worked with prominent companies such as Rane Engine Valve Limited, Tube Investments of India Limited, Lokesh Machines Limited, and Maruti Suzuki India Limited.

Credentials

  • TQM
    Japanese union of scientists and engineers
    Apr, 2002
    - Apr, 2026
  • SPC
    Indian Statistical Institute
  • TPM
    -
  • Tqm
    JUSE

Experience

    • Head of Quality Assurance
      • Sep 2022 - Present
      • Hyderabad, Chennai

  • NEOTISS
    • Hyderabad, Telangana
    • Assistant General Manager
      • Feb 2019 - Sep 2022
      • Hyderabad, Telangana

       Champion Improvement in Quality Systems to Meet Customer Requirements  To lead Quality Team to Meet Customer Requirement from In-house Mfg Processes Ensure Effectiveness of Supplier Quality  Lead NPD & ECN Requirements to implement in Mfg Process Comprehensive understanding and knowledge about quality standards with proficiency in implementing techniques like ISO 9000, IATF 16949,  Implement and Ensure adherence to PPAP APQP, SPC, SQC, QIT, QCC, FMEA, TQM, KAIZEN, QC Story, POKA-YOKE, 7 QC Tools and SMED

    • Assistant General Manager
      • Aug 2008 - Feb 2019
      • Hyderabad Area, India

       To Involve Cost Saving Project to Ensure QM/S/TPM systems Adherence from In-House Mfg Process Driving organization in challenging TPM Award as Secretariat, instrumental in implementing TPM across the Organization. Established small groups, TEI (Workmen level) across the organization, implementation of change management initiatives like 5S and Quality Circles.  IATF 16949 certification new line, IATF 16949 transition done for entire organization.  Driving and facilitating Continuous Improvement Projects with DOE, Six Sigma Methodology. Instrumental in achieving for best Supplier Quality & Delivery for Last 5 Years Instrumental in winning Internal QATA at group level Competition

  • Lokesh Machines Limited
    • Hyderabad Area, India
    • Manager
      • Nov 2005 - Aug 2008
      • Hyderabad Area, India

       Developed vendor sources for achieving Qualitative supplies through monitoring Sub-contractors process, defect supplies and implemented counter measures through regular Process Audits Established and optimized process parameters for new product process adherence to customer specified standards Achieved Bottle neck machine out-puts in line with targeted cell output by using Quality tools SMED, POKA-YOKE Methods Improved process capabilities by using TPM Methodology and Capability studies like CmK,CpK and implementation of Process controls

  • Rane Group
    • Hyderabad,Chennai
    • Sr.Engineer
      • Oct 1994 - Nov 2005
      • Hyderabad,Chennai

      Heading Quality Knowledge on Implementations of Quality Management Systems Like IATF 16949:2016, TQM, ISO 9001-2015, ISO1400-2015, & OHSAS18000 Systems Well Versed with application of Continuous Improvement techniques like PDCA approach, Kaizen, QC Story, QIT, TPM Methodologies and TQM Practices  Hands on experience with Quality Assurance Functions like Final, in-process, receiving inspections, Gauge & Standards Room activities along with Handling of Customer Complaints, and Subcontractors/ Vendor Development Program. Hands on Experience in Problem Solving Tools like 7 Q C Tools, POKA-YOKE, SQC, DOE, and DRM Practices for continuous Improvements. Familiar with Quality Management System Tools like MSA, PFMEA, APQP & PPAP Documentation Knowledge to ensure Process & Product Quality In-line with QMS. A team leader to motivate team of Engineers to perform Quality, Productivity and Cost control functions towards customer satisfaction through adopting automation and standardization methods for manufacturing process.  Abilities in enhancing Production Process Operations, Optimizing Resources & Capacity utilization, improving Operational Efficiencies through Implementation of Cost Control Practices

  • Maruti Suzuki India Limited
    • New Delhi Area, India
    • VQSA
      • Jun 1993 - Oct 1994
      • New Delhi Area, India

      Looking after Quality and delivery at supplier

Education

  • 2005 - 2009
    JNTUH College of Engineering Hyderabad
    M.Tech, Mechanical Engineering
  • 1996 - 2002
    Indian Institute of Technology, Bombay
    Bachelor's degree, Mechanical Engineering

Suggested Services

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Industry Focus. “Motor Vehicle Parts Manufacturing”

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