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Terry Byrnes is a seasoned manufacturing professional with extensive experience in design, engineering, and product development. He has designed various components and systems, including antenna assemblies, fixtures, and tooling, using Solidworks and other software. With a strong educational background in mechanical engineering and computer basics, Terry has honed his skills in lean manufacturing, materials, and testing. Terry has worked for prominent companies such as Radiall, ACMI, ASML, and HEIM BRARING, where he has contributed to the development of innovative products and solutions. His expertise spans multiple areas, including manufacturing, engineering, product development, and materials, making him a valuable asset to any organization. Terry is also certified in Solidworks, a testament to his proficiency in this industry-standard software.

Credentials

  • SOLIDWorks
    -

Experience

  • Radiall
    • New Haven
    • CAD ENGINEER
      • 2006 - Present
      • New Haven

      Responsible for the design of all Antenna assembly and their components on Solidworks. The assignment of all part numbers and the creation of bills of material, routings, and product versions using SAP. Other responsibilities include Administrator of PDMworks Vault, creation of all FIS for inspection, Administrator of all engineering ECN’s, and the design of assembly tooling.

    • Sr. Tool Designer
      • Oct 1990 - Sep 2006

      Responsible for the design of all assembly fixtures, inspection fixtures, testing fixtures, and all the purchasing of materials for the manufacturing of all fixtures. I was also responsible for the design of all Micro Optics Tooling such as Plano Blocking Tools, Diamond Grinding Tools, Concaved & Convex Polishing Tools, all Correcting Tools, Single & Multi Lens Blocking Tools, Prism Blocking Tools, and all Coating Fixtures. I worked very closely with the Optics Department and the Optics Design Engineers. I have close contact with the in house Tool Room and also with outside vendors. All design work is done using Solidworks and to ISO 9000 standards. I also have over 15 years experience using all types of measuring equipment from Dial Indicators to comparators.

  • ASML
    • WILTON, CT.
    • SR. TOOL DESIGNER
      • 2003 - 2006
      • WILTON, CT.

      Responsible for the design of all Optical Lens Tooling, from Blocking, Generating, Grinding, Polishing, and Coating Fixtures. I also design all Testing Fixtures for ¼ Wave Plates from Collimators, to Polarimeter Boxes. All tools are designed to ISO 9000 requirements using AutoCAD 2000, Pro E, and Solidworks.

  • HEIM BRARING
    • Fairfield, CT.
    • Senior Product Designer
      • 1979 - 1990
      • Fairfield, CT.

      Mechanical designer responsible for manufacturing of Rod Ends, spherical, Linear and ball bearings using AMS materials and ANSI Y14.5 (geometric tolerancing) standard. Design expertise extends to considerable calculations of material strengths with respect to manufacturing and assembly of components into finished products on a production basis working from sketches and verbal instructions. All designs were completed on an AutoCAD and COMPUTERVISION CAD system.

Education

  • 1985 - 1985
    BRIDGEPORT ENGINEERING INSTITUTE
    Complete course in "Introduction to Computer Basics" (MS-DOS), A
  • 1978 - 1980
    COLONIAL SCHOOL of DESIGN
    Associate's Degree, Machanical Engineering

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