Experience

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  YOROZU JBM AUTOMOTIVE TAMIL NADU PRIVATE LIMITED

  • Machinery Manufacturing
  • 100 - 200 Employee

  • Senior Manager [Plant maintenance and assembly engineering]

    • Apr 2018 - Present

    1. Making business plan , Operation plan , investment plan analysis and forecasting 2. Energy management , energy audit , energy saving activities , Energy monitoring and optimisation 3. Electricity demand reduction, sourcing group captive power / green power 4. Cost reduction , reduce spare inventory by communising the spares and localisation the possible spares 5. Adopt solar power by OPEX / CAPEX6 . Risk analysis and mitigation , minimising risk 7. Handling CCOE 8. Low cost automation , PLC -9. Working with CMMS- API .PRO maintenance software10. Handling Robot , PLC ,HMI, VFD 11. Down time reduction and improve preventive , predictive maintenance 12. Root cause ,WHY-WHY , 4M - Fish bone , 7QC tools analysis follow PDCA13. Involved in customer audit and IATF , EMS, CEIG (electrical safety) audits and preparing relevant documents 14. Inventory control of spares and Identify ,fix and maintain minimum qty of critical spares15. Negotiation with supplier and finding alternates16. Following lean methodology , Identify and eliminate MUDA 17. Team building , skill development ,motivate for improve the manpower performance 18.

  • Maintenance Manager

    • Apr 2013 - Apr 2018

    1. Install energy saver panel for factory lighting 2. Separate the compressor air header line and adopt air pressure control valve [set pressure 4.8 bar]in weld shop Jig fixture, direct line for press shop [6.0 bar]3. Introduce Group captive wind power to reduce the power cost 4. Energy management and Energy audit activities Went YGTC)YOROZU GLOBAL TECHNICAL CENTER)- Oyama /Tochihi Japan for QCC -competition [ Internal competition with in YOROZU Group of companies around 15 companies overall world]5. Up grade all 7nos of 200T C frame press with PLC ,HMI,VFD

  • Senior Engineer

    • Aug 2011 - Apr 2013

    Join as a Senior engineer Involved in new planned setup Coordination to get government electricity power connection Installation operation and maintenance of Power transformer ,HT.LT panels, Diesel generator, Air compressor ,water circulation pumps, CO2 bulk storage tank, HSD storage tank , ED paint equipment with Haiper _Taiwan [Over head chain conveyor rectifier, Oven , Etc,] Went to inspect the machines which planned for company Like transfer press 1500ton_KS tech make _ToyamaDestaker feeder for 1500T press TIE make _Nagoya , Coil feeder Orii -MEC _KanakawaOnce receive to India plant involved installation and testing , operation and maintenanceInstallation, testing and maintenance of EOT Crane 15ton , transfer press Press_1500T _KS tech , 200ton C frame press , Coil feeder and 800T AIDA blanking press , Scarp transfer chip conveyor Arc welding station YASKAWA robot , Omron PLC , Proface HMI, Motoweld

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  Sungwoo Hitech (JBM Sungwoo)

  • Chennai, Tamil Nadu, India

  • Maintenance Engineer

    • Jul 2001 - Jul 2011
    • Chennai, Tamil Nadu, India

    Tier 1 Automotive parts supplier to Hyundai Motor IndiaInstallation, operation and maintenance of following machinesHeave press machine - Tandem press line the capacity of 800Ton to 300Ton -made by SSANGYANG /SIMPAC South Korea and ISGES press machines Spot welding ,Projection welding , Arc welding machines [ Chowel , Dengensha ]Compressor , Water pump, Diesel Generator , Cooling tower, Fork lifts, EOT cranes , Conveyors , MPCC panels , VCB, ACB , EHT , HT, Transformers , Hyundai make robot , YASKAWA make robot ,Jif fixtures , VFD,HMI , PLC ETC.,Involved in Cost saving , Energy saving activitiesHandling AB PLC , Mitsubishi PLC, VFD , HMI, Servo , ABB robot , Hyundai Robot , automationConvert basic pneumatic jigs to automated PLC controlled with electro pneumatic fixtures integration with robot

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  Sungwoo Hitech

  • Chennai, Tamil Nadu, India

  • Trainee

    • May 1998 - Jun 2001
    • Chennai, Tamil Nadu, India

    Join as a trainee in maintenance team when establish the company Went 3 month overseas training at mother plant called Sungwoo High tech /Sungwoo Metal company located at Jangwan , Pusan, South KoreaUnderstand the machines operation , maintenance and total process flow Line heave press , Weld machines ,Robots Etc.,

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  Sakthi electrical

  • Chennai,

  • Wireman

    • Mar 1997 - May 1998
    • Chennai,

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  GEC ALSTHOM

  • Chennai, Tamil Nadu, India

  • Internship Trainee

    • Feb 1996 - Feb 1997
    • Chennai, Tamil Nadu, India

    Trainee in plant maintenance