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Sean McKinney is a seasoned manufacturing professional with extensive experience in team building, leadership, and strategic planning. He has held various roles, including Director of Supply Chain, Facilities, and Manufacturing, and has a proven track record of improving productivity and reducing costs. McKinney is also a Lean Six Sigma Green Belt Certification holder.

Credentials

  • Lean Six Sigma Green Belt Certification
    KPI Fire
    Jun, 2019
    - Apr, 2026

Experience

    • Strategic Industry Advisor
      • Dec 2023 - Present

    • Open
      • Nov 2023 - Dec 2023

  • Strong Spas
    • Northumberland, Pennsylvania, United States
    • Vice President of Manufacturing
      • May 2023 - Dec 2023
      • Northumberland, Pennsylvania, United States

  • Explore Industries
    • Knox County, Tennessee, United States
    • General Manager
      • May 2021 - Dec 2023
      • Knox County, Tennessee, United States

  • Bullfrog International, LC
    • Herriman, Utah, United States
    • Director of Supply Chain, Facilities and Manufacturing
      • Jan 2012 - May 2021
      • Herriman, Utah, United States

      Well rounded in world class manufacturing principlesExtensive experience with plant design, startup and relocationExceptional team building skills Unsurpassed work ethic - meeting deadlines – leadership by exampleOperational leader that communicates well at all levels of an organizationVast experience with FRP and alternative backing systemsCommitted to SafetyMultiple years of experience with non/limited English speaking employee baseKey Accomplishments Successfully lowered man hours per spa by over 140% Increase production by over 500% as demand increased in less than 8 years Successful in negotiating substantial cost savings while building partnerships with suppliers Redesign of production layout and flow to maximize efficiency Consolidation and relocation of Sundance spas 1/2020 - Present Bullfrog Spa's International Herriman UtahDirector of Supply Chain and Facilities1/2012 – 1/2020 Bullfrog Spas International Bluffdale UTDirector of ManufacturingDuties include: Management of 7 direct and 260 indirect reports, encompassing various aspects of the manufacturing operation. Responsibilities consisted of, Managing Manufacturing, Procurement, Safety, Mold Making, Facilities, Maintenance, and Process Engineering. Instrumental in contract negotiations, cost reductions, streamlining manufacturing flow, mentoring, coaching and strategic planning. Reduced large man hours per unit. This was achieved by enabling the team to correct constraints and remove roadblocks with little to no management intervention. The focus of empowering the line leaders and workers coupled by mentoring on lean and six sigma theories and methods contributed greatly to this. Interaction with line leaders as well as production management in 1:1 communication of KPI’s has allowed them to communicate with knowledge and understanding on the business. This allow all employees have the ability to know our companies current and future states.

    • Member
      • Jul 2009 - Jan 2012

    • Vice President of Operations
      • Dec 2007 - Jan 2009

      Duties include: Management of 6 direct and 130 indirect reports, encompassing all aspects of the companies operation. Currently in process on building an infrastructure that will allow the company to absorb its current and future growth. I began implementing, Budgeting, Safety, Lean, and New Quality standards. We have reduced labor costs in manufacturing by 20% in just 12 months and we have seen a large improvement in employee moral, and safety.

    • Plant Manager
      • May 2004 - Dec 2007

      Duties include: Management of Production, Logistics, Supply Chain, Human Resources, Customer Service, Safety, Quality and Environmental. I was solely responsible for the company’s relocation out of state to a new 120,000 sq ft facility. This included designing the entire facility for all aspects of manufacturing and the supporting departments. In addition, I was responsible for all city and state and federal negations. This provided tax relief on all capital expenditures and allowed financial assistance with employee training. In the Time I was with Artesian, manufacturing has been able to increase productivity by 28% while reducing overhead and burden by 6%. Current employee base is in excess of 120 personnel.

    • Plant Manager
      • Sep 2000 - May 2004

      Duties include: Management of 3 direct report production managers and over 850 indirect report employees for a 200 million dollar company. Various duties are required such as budgeting, lean implantation, motivation, training and support. While in this position, productivity has increased by over 10 percent while maintaining the highest level of quality and safety. This can be attributed to my working knowledge of plant floor operation, removing of non value added processes, removing of constraints and team building. I believe strongly in sharing ownership with all my staff. This encourages growth, desire, and self-worth.I have also been selected to manage the safety programs for 3 facilities. The Sundance spa's facility, Jacuzzi whirlpool bath plant, and our specialty products facility. Over all safety record in the 1st quarter has been improved by over 50%. Current employee staffing is in excess of 1200 personnel on 2 shifts.

    • Plant Manager
      • Sep 2000 - May 2004

    • Senior Service Tech
      • 1991 - 1997

    • Radioman 2nd Class Submarines
      • 1985 - 1991

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Industry Focus. “Manufacturing and Production”

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