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Savio Fernandes is a seasoned mechanical engineer with expertise in kinematics, finite element analysis, and CAD software. He has worked in various industries, including automotive and pharmaceutical, and has experience in designing and developing complex mechanical systems. Savio holds a Master's degree in Mechanical Engineering (Design) from the Indian Institute of Technology, Bombay, and a Bachelor of Engineering (B.E.) in Production Engineering from Fr. Conceicao Rodrigues College Of Engineering.

Experience

  • Glatt Group
    • Maharashtra, India
    • Deputy Manager New Product Development
      • Jul 2022 - Present
      • Maharashtra, India

    • Sr. Executive Design & Development
      • Oct 2021 - Jun 2022
      • Boisar

      I design & build pharma machines for Europe and USA markets.

  • Anchormark Pvt Ltd.
    • Mumbai Area, India
    • Design And Development Engineer
      • Apr 2017 - Oct 2021
      • Mumbai Area, India

      I design, develop, build and test new concepts and new machines used in packaging industry. Built first in house 120BPM Rotary Powder Filling (RPF120) machine by Leading Design, Build & Trials successfully exhibited at The Pharmaceutical Machinery and Equipment Convention (P-MECH), 2018 held in Delhi, India. Developed the RPF120 machine concept, CAD model, manufacturing drawings with emphasis on GD&T. Co-ordinated with purchase, procurement, in-house machine shop, quality and planning department for the build. Resolved in-house machining problems. Planned first build, troubleshooting build problems, with stage inspection during the build. Co-developed logic for the machine running with Electrical department. Achieved required weight variation (+/-2%) with novel stirrer design.  Eliminated visual jerk of bottle during entry from bottle feeding worm to bottle incoming turret by improving design of bottle feeding worm. Designed bottle inverter Cam for Linear washing machine of 180BPM output, designed & built machine for required output along with pneumatic circuit design. Developed rotary cap hopper for an output of 300bpm machine, eliminating use of vibrator hopper, with a cheaper and reduced noise alternative. Changed actuator on tablet counting machine to achieve 100% reliability for doubling output. Led trials and successful implementation onto present machine. Assembled Filling and Sealing (300BPM) Mono-block machine. Designed CAM fixture for bottle inverting used in rotary washing machine based cycloidal profile reducing on machine time from 16 hours to 3hours.

  • Tork Motors Pvt Ltd
    • Pune Area, India
    • Design and Analysis engineer
      • Jul 2016 - Jan 2017
      • Pune Area, India

      Design & Analysis of mechanical components of electric motorbike T6X and other products of the company.

    • Manager- crash and safety development
      • 2013 - Jun 2016
      • Pune

      Development Engineer, Integrated Safety systems. I work to ensure your safety when you travel in a TATA car. Led a Cross Functional Team to 3rd place among 250 in TML Innovation competition (Imaginext). Developed the strategy canvas, solution, vendor collaboration and project schedule for the idea.Performed Autonomous Emergency Braking (AEB) tests with IBEO LIDAR systems for detection of bugs in the system and data collection in different test conditions.Designed modular fixture as per ECE R-16 for dynamic seat belt tests, solved issues through LS-Dyna CAE. Designed modular fixture for door latch mechanism tests as per ECE R-21, upto fabrication.Developed in house capability for 16DOF vehicle vibration analysis. Developed mathematical model, Automated Matlab program and validated natural frequencies against Nano model to within 10%.

    • Research Assistant
      • Jul 2013 - Nov 2013
      • Mumbai Area, India

      Developed mathematical model of a 2DOF remote lab experimental setup for teaching dynamics and control. Verified the model in Matlab, purchased required electrical, mechanical parts, fabricated the setup and removed mechanical bugs in the system.

  • Mahindra and Mahindra Ltd
    • Mumbai Area, India
    • Asst.Manager
      • Sep 2008 - Oct 2010
      • Mumbai Area, India

      Developed CNC programs for a flexible manufacturing system. Installed new washing machine for lapped gears along with Master handlers Pvt Ltd. Managed shift production to achieve target of 500 gears of required quality, troubleshooting quality issues and handling a workforce of 105 in Axle P.U. HYPOID Dept. Planned supply and requirement with inter departments to ensure scheduled supply of axles to Mahindra Vehicle Assembly Line. Achieved Mahindra Advanced Production System Work stage standardization stage in Gear Carrier Assembly department. Implemented Total Productive Maintenance till step 5 for 5 machines.

  • Larsen & Toubro Limited
    • Mumbai Area, India
    • Intern
      • Oct 2007 - Apr 2008
      • Mumbai Area, India

      Designed nuclear reactor heat exchanger components in Heavy Engineering Division Nuclear Department with reference to ASME and TEMA codes.Developed program for automatic calculation of tubesheet dimension and generation of model in Knowledge fusion NX5.Implemented Parametric Modeling of components based on tubesheet dimension

Education

  • 2011 - 2013
    Indian Institute of Technology, Bombay
    Master's degree, Mechanical Engineering (Design)
  • 2004 - 2008
    Fr. Conceicao Rodrigues College Of Engineering
    Bachelor of Engineering (B.E.), Production Engineering
  • Holy Family High School,Andheri
    S.S.C

Suggested Services

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Industry Focus. “Machinery Manufacturing”

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