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Saravana Muthu R. is a seasoned quality professional with 10+ years of experience in quality engineering, inspection, and process improvement. He holds a Master of Engineering degree in Mechanical Engineering from the University of Windsor and a Bachelor of Engineering degree in Mechanical Engineering from Anna University. With expertise in CMM inspection, quality management systems, and process improvement, Saravana has worked with top companies including Caterpillar Inc., PE Industries, Mag Engineering, and Warren Industries Ltd.

Experience

    • Senior Quality Technician
      • Jun 2019 - Present
      • Concord,

      •Performing CMM inspection, receiving inspection, in-process and final inspection requirements and record results on specified inspection sheets or related documents, also reporting any quality concerns to production or tool-room associates and train production associates as required.•Organizing the initial training of operators with the care and use of measuring equipment and reporting of information as outlined in the product binder and related documents.• Providing internal training to the operators and issue quality alert based on customer complaints.•Assisting in the selection of parts, measurement, and data collection for PPAP requirements. •Defining control plans, inspection procedures, create formal inspection reports and maintain ISO 9001:2015.•Reviewing and monitoring the related sections of the Quality / Environmental Management System procedures or work instructions based on IATF 16949 and TS 14001 Standards.•Maintaining all measuring equipment and fixtures in proper working order, appearance, and performing gauge R/R or calibration studies as required.•Controlling of all non-conforming material, segregation, and completion of tags or DMR reports.

    • Quality Engineer
      • May 2015 - Apr 2017
      • India

      • Analyze quality performance utilizing using statistical and analytical tools and methods. • Implement methods to inspect, test and evaluate reliability, precision, reliability and accuracy of processes, products and production equipment.• Develop and establish quality procedures and systems for inspecting plans, quality trends, statistical plan price estimates and technical quality proposal plans. • Ensure process control documents adhere with set requirements.• Ensure on time processing of non-conforming components. • Coordinate with suppliers and customers relating to quality trends, performance and corrective action.• Verify conformance and productivity of quality engineering system through supplier audits and surveys.• Initiate programs to enhance supplier performance.• Interact with product development committees to inspect and review engineering releases.• Review all product quality aspects like planning, manufacturing methods and process specifications.• Interact with manufacturing and engineering teams to optimize documentation related to quality and inspection checks. • Assist manufacturing scrap performance evaluation and management.

    • Quality Engineer
      • Sep 2011 - Apr 2015
      • India

      • Generating reports on Customer Claims, MSA and Cost of poor quality for internal management review.• Preparation of PPAP, APQP, SPC, control plan, document, preparation and get approval from the customer.• Developing the components as per client specific prerequisites.• Implement techniques to test and assess reliability, precision, and accuracy of processes, products and production equipment.• Preparing Monthly and weekly Production Plans to meet the client necessities.• Maintained records of various quality concerns for the new launch and follow up with customer specification.• 8D for all Supplier issues at plants and warranty related issues.• Verify conformance and productivity of quality engineering system through supplier surveys and audits. Initiate programs to improve supplier performance.• Monitor Organization quality goals and facilitate team for accomplishing targets.

    • Graduate Trainee
      • Aug 2010 - Jul 2011

      • Conducting Process Improvement Dialogue (PID) and encouraging employees to participate in the CPS process.• Conducting a safety audit and adhering to the company’s safety policy.• Timely addressing of Internal Customer compliance.• Shortage list preparation, interaction with the internal supplier and ensuring the achievement of velocity metric.• Ensuring the point of useful material available through regular follow up and dispatching materials to the vendor (Subcontractor).

Education

  • 2017 - 2018
    University of Windsor
    Master of Engineering - MEng, Mechanical Engineering
  • 2005 - 2009
    Anna University
    Bachelor of Engineering, Mechanical Engineering
  • 2003 - 2005
    Sri Krishnaswamy Matric. Higher Sec. School
    Higher Secondary Course, General Studies

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Industry Focus. “Motor Vehicle Manufacturing”

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