Experience

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  tata motors ltd

  • Ahmedabad, Gujarat, India

  • Senior Operations Manager

    • Jan 2018 - Present
    • Ahmedabad, Gujarat, India

    Daily Work Management for Achieving Production Target& execute it efficiently with team Members.Plan deployed & utilize various resources. Daily Meeting with various departments for Production & Quality Related Issue like line loss analysis, material availability, Engineering changes Quality Defect, Component Assembly Problem issue related to quality control and process concern.Review and analysis the various losses & take Preventive action.Review and control Product Quality through Hourly Bases top defect analysis on Different QC and QA gates.Review Inspection float vehicle status, Maintain same with in target and initiate Priority clearance of long days pending vehicles.Control various cost of cell/Area like man power, Tool, Rejection, consumable item Cost/vehicle Weekly & Manage it below the target.Involve and Support to Project & ECM engineering team For Machine Installation, New model setup Involve in analyse the Field Failure report & Top warranty Cost issue based on Process with CFT & take CAPA for reduce them with help of various engineering tool if it is due to Process issue & support for other implementation for same.Prepare & Manage various documents of IATF and OHSAS like OJT record , Deployment Record, Skill Matrix, Competency Development Plan, Manifesto model matrix, SOP, Control Plan, Process flow diagram, PFMEA.Monitor OJT and product training to new joinee by using various Assembly Process tools like SOP WORK INSTRUCTION, Manifesto Training of part Identification through Production PlanConduct Induction training for new joinee operator by using various training tools like audio video training in class room and training on a job specimen.Manage Industrial personal relation with permanent work man and cell leader. and create healthy and motivate work environment.

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  Isuzu Motors India

  • Sri City Andhra Pradesh

  • senior Engineer Manufacturing Engineering Project

    • Jun 2015 - Jul 2017
    • Sri City Andhra Pradesh

    • Daily Work Management for Achieving Project target As per Planned Duration • Resource planning, scheduling and execution for vehicle assembly as per planned volume for Project as well as mass production Phase.• Process study and analysis for vehicle assembly and plan various resource for the assembly stage w.r.t. process and material flow for planned volume. • Review the process and material flow as per master plan and make revision as per requirement if any.• Prepare process instructions/routings for assembly by focusing on standardization of manufacturing processes.• Verify the planned facility and process planning during trial production, capture NCR related to safety, quality, equipment, workability, management and other issue along with user department • Review the NCR i.e. captured during trial production along with various department and allocate responsibility and confirm closure as per schedule.• Prepare training schedule for new product & evaluate the same during pilot batch production• Conduct time study and line balancing activity for new product and capture NVA during assembly activity and reduce it before start of production.• Involve in Stage designing along with Japanese Engineering Team based on 7 waste Concept, process and material flow fatigue etc. • Specification design for various equipment for vehicle assembly and select equipment as well as supplier as per specification schedule and budgeted cost. • Prepare comparison report for different available equipment and generate Purchase order for selected equipment based on Quality specification delivery time and cost.• Conduct pre delivery inspection of Jigs, Fixture and equipment at supplier end and during delivery of same • Conduct and support in installation, commissioning activity of equipment and conduct installation audit along with user and safety department and capture NCR Related to safety and installation and close the same before trial batch production

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  VE Commercial Vehicles Limited (A Volvo Group and Eicher Motors Joint Venture)

  • Indore Area, India

  • Junior manager vehicle Assembly TCF

    • Jan 2010 - Jun 2015
    • Indore Area, India

    • Daily Work Management for Achieving Production Target in Terms of SQDCM & execute it efficiently With team Members • Planning & execution of various resource like work force, raw material, tools and equipment etc. for achieve DWM target.• Daily Meeting with various department for Production & Quality Related Issue like line loss analysis FVI Quality Defect, Component Assembly Problem issue related to quality control.• Analyse the Production losses daily bases & take counter major to avoid it again if found any special causes in them through WHY WHY Analysis and problem solving tool.• Manage product Quality Control through Hourly Bases defect Analysis on QP Point & Corrective and preventive action found in FVI, Product audit OR Dispatch Audit • Manage repair for offline Product not yet ready for dispatch due to fitment issue like material shortage major replacement repair and component failed during dynamic test • Conduct training for new joinee operator by using various training tools like audio video training in class room and training on a job specimen.• Monitor OJT and product training to new joinee by using various Assembly Process tools like SOP WORK INSTRUCTION, Manifesto Training of part Identification through Production Plan • Prepare & Manage various document of TS-16949 like OJT record , Deployment Record, Skill Matrix, Competency Development Plan, Manifesto model matrix, SOP, Control Plan, Process flow diagram, PFMEAOTHER RESPONSIBLITY• Involve in Work Sub Station Design for Additional increase operation considering engineering concept regarding safety, TAKT, Quality Parameter & fatigue Involve in latest installation Process of new machine, jigs & fixture & Tools. Raise the NCR for same if find & follow up for closer through Cross Functional team.• Maintain Industrial Relations with Workmen & interact with cell leader of union.

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  Tata Motors

  • Jamshedpur Area, India

  • Senior Associate

    • May 2008 - Jan 2010
    • Jamshedpur Area, India

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  Mahindra & Mahindra

  • Jaipur Area, India

  • DET Vehicle Assembly

    • Mar 2006 - Apr 2008
    • Jaipur Area, India