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Rob Johnson is a seasoned professional with 24 years of experience in leadership, business development, and chemical engineering. He holds an MBA from Weatherhead School of Management at Case Western Reserve University and a BS in Chemical Engineering from Case Western Reserve University. Johnson has worked at DuPont for 24 years, including roles as Six Sigma Master Black Belt, Product Specialist, and Account Manager.

Experience

    • United States
    • Manufacturing
    • 700 & Above Employee
    • Account Manager / Polymer (Plastic) Application Development Specialist
      • 2005 - Present

       North American Account Manager for Bosch, an Engineering Polymers Strategic Global Account and largest automotive supplier in the world.  Team Leader for North American Gear Team and Global Gear Team Member  Managed product portfolio, provided training, and led automotive application development as Delrin® acetal resin product champion.  Led Engineering Polymers ignition, fuel, and safety restraint segment development activities

    • Product Specialist
      • 2003 - 2005

       Provided technical support for Thermx® PCT and Zenite® LCP polymer products.  Traveled to customers for injection molding process support and troubleshooting.

    • Six Sigma Master Black Belt
      • 2000 - 2003

       Completed training and certification in Six Sigma, a statistically based problem-solving methodology, through the Six Sigma Academy.  Conducted six Black and Green Belt training courses per year. Mentored Black Belts and Green Belts and provided consulting as a Six Sigma subject-matter expert. Recipient of two Vespel® Global Business Team Leadership Awards.

    • United States
    • Manufacturing
    • 700 & Above Employee
    • Six Sigma Black Belt
      • 1998 - 1999

       Trained and certified through GE Aircraft Engines’ Supplier Black Belt program. Led joint Six Sigma project with GE Aircraft Engines to qualify a new, high performing composite material for use in jet engine bushings – over $1 million in annual benefits. Led project to improve the process for manufacturing land and marine aircraft engine parts – resulted in scrap reduction in excess of $300,000 per year and was first, successfully completed Six Sigma project in DuPont Engineering Polymers. Led Six Sigma project to streamline the sales order taking process and shorten cash-to-cash cycle time for Vespel® business. Consulted on various customer programs requiring use of Kaizen and Lean Manufacturing techniques

    • Control Systems Engineer
      • 1995 - 1998

       Developed empirical models of chemical polymerization and extrusion processes using designed experiments, neural networks, principal components analysis, and other statistical techniques. Provided process engineering and troubleshooting support for nylon continuous polymerization lines.

    • Product Supply Intern
      • 1994 - 1995

       Led programs for hair care and gastrointestinal products including development of on-line viscosity control for shampoo production and installation of nitrogen purging system for Metamucil® product line.

Education

  • 2000 - 2002
    Weatherhead School of Management at Case Western Reserve University
  • 1991 - 1995
    Case Western Reserve University

Suggested Services

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Industry Focus. “Chemical Manufacturing”

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