Experience

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  Asia Pacific Rayon (APR)

  • Indonesia
  • Textile Manufacturing
  • 400 - 500 Employee

  • Head of maintenance & project

    • Jun 2022 - Present

    Heading the complete maintenance and project management for the rayon plant.

  • Project Manager

    • Dec 2015 - Jul 2022

    • Engineering & Project Management of Viscose fiber lines Project of USD 438 Million with 2 x 150,000 TPA - The first in the world of its capacity • Design and Project management of Cs2 Recovery lines - 3 x 120,000 m3/Hr• Design & Project Management of Chemical Plant : Cs2 Production 25,000 TPD Acid plant 140,000 TPD , WSA 100,000 TPD , • Design & Project management of Balance of plant : ETP - 52000 m3/ d , Water treatment plant -60,000m3/d and Utilities equipment's - chillers , compressors , N2 Plant and piping system.• Responsible for integrating Rayon Plant with slush pulp from pulp mill to reduce the pulp mill and rayon plant process cost. • Responsible for commissioning of Rayon & chemical plant .• In charged of Basic & Detail engineering of recycle textile project • Managed feasible study of Caustic soda plant • Responsible for engineering and project management for APR phase 2 .• All projects have executed with Safety , Time , Quality and Cost (STQC)

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  Asia Pulp & Paper

  • Palembang, South Sumatra, Indonesia

  • Mechanical Construction Manager ( Chief of Mechanical )

    • May 2015 - Dec 2015
    • Palembang, South Sumatra, Indonesia

    PT Oki Pulp & Paper Mills , A part of APP Sinarmas Group

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  Enerflex Ltd.

  • Jakarta, Indonesia

  • Site Manager

    • Feb 2014 - Apr 2015
    • Jakarta, Indonesia

    Project*Oxy Oman Project (Oman North Block 62)*LPG Refinery Project at PT Surya Esa Perkasa Tbk,Palembang ,Indonesia Project Management:-Prepare, Monitor & control the project budget & schedule-Project coordination with consultants, Engineering & Procurement of various sites of Enerflex – Canada, Australia, Singapore , Indonesia and Clients-Prepare mechanical performance test procedures, witness & monitor performance test, carryout performance test calculations, prepare performance test report-Prepare the manpower and man-hours estimation and management-Prepare the weekly / monthly reports and circulate to all concerns Construction Management: -Review the Engineering & Vendor documents & drawings and give the comments as per National & International standards and site requirements - PFDs, P& IDS, Medium list & Piping specifications , Equipment layouts, Equipment data sheets ,Fabrication drawings ,Civil foundations , Review the 3D modeling , Piping layouts , Isometric drawings &,Bill of materials , Etc -Prepare the technical specifications for erection of equipment’s and piping system.- Specifications,Procedures & ITPs -Select the contractors for erection of equipment and piping-Witness of factory acceptance test of rotating & static, fabrication and package equipment’s as per various National and International standards and resolution of site queries-Construction /Erection of static & rotating equipment’s and machinery ( on skid and off skid )-Construction and erection of steel structure and piping system - on skid / off skid-QA/QC – Inspect the welding, Pressure test and review and approve the NDT reports-Daily review with contractor for erection of equipment and piping-Witness of electrical and Instrument equipment installation and testing-Pre – commissioning and commissioning-Mechanical completion & performance acceptance of equipment & piping system-Handover of equipment & documents to Client-Prepare the MDRS and handover to Clint

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  South Pacific Viscose, PT. a Lenzing Group company

  • Jakarta, Indonesia

  • Senior Manager Expansion Projects

    • Jul 2004 - Feb 2014
    • Jakarta, Indonesia

    Fibre Plant: Spinning Machine, After treatment, Bath Station, Dryer and Baling press. Utilities -Compressor , Refrigerant & Desiccant dryers, Chillers , Air purification system , Air conditioning and PSA nitrogen plant , Water treatment ( 1000 M3/HR) & Waste Water Treatment Plant ( 800 M3/HR) , Pipe Rack (1.5 Km) , Natural Gas distribution System (1.0 KM) ,Chemical tank form ( Caustic , Hypo , Acid and Cs2) with unloading & distribution system.Project management:Prepare, Monitor and control the project budget and schedule Project coordination with consultants, Engineering, Procurement section, Vendors, Lenzing groups sites Witness of factory acceptance test of rotating / static/ fabrication and package equipment’s as per various national and international standards. Coordinate of multidisciplinary engineering functions. Engineering Management (In-house): Basic and detailed engineering of static , rotating , package including the material handling for Viscose Staple Fibre plant ( Spinning , After treatment , dryer and baling press , Spinneret cleaning station ) ,utilities ( chiller compressors , Refrigerant & desiccant dryers ,PSA nitrogen plant) , Water & Waste water treatment plant and pipe rack system PFDs & P & IDS ,Medium list & Piping specifications ,Equipment layouts, Equipment data sheets ,Fabrication drawings for tanks & filters, 3D modeling (Review), Piping layouts, Isometric drawings and Bill of materials Prepare the technical specifications for procurement. Review the vendor documents & drawings. Prepare the technical specifications for erection of equipment’s.Inspect the equipment’s.Construction Management: Indent the Equipment’s and piping. Select the vendors/ supplier & contractors and help in negotiation with vendor’s suppliers and Contractors.Construction /Erection of Static rotating equipment’s / machinery, steel structure and piping systemTrial & commissioning and handover to maintenance / process

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  Indorama Synthetics

  • Butibori - Nagpur , India

  • Manager - Projects & Maintenance -PSF

    • Jun 1995 - Jul 2004
    • Butibori - Nagpur , India

    Area‘s: PSF Spinning, Draw off machine, Can traverse, Draw line, Cutter and Baler.POY and FDY machine’s (Spinning and take up)Projects: Monitor & control the project cost budget and scheduleReview & approve the vendor documents & drawings.Indent the Equipment’s and pipingInspect the equipment’s. (Witness of factory acceptance test)Select the contractors.Construction /Erection of Static & rotating equipment’s and machinery Construction / Erection of steel structure and piping system Coordinate of multidisciplinary engineering functions Mechanical acceptance of equipmentTrial & commissioning and handover to maintenance / processMaintenance: Working as Manager (Maintenance: PSF – 1/2/3/4/5) of CP-1/2/3, with following responsibilities:Preventive and Breakdown maintenance, Attending trouble shooting in all types of equipment’s viz. Various type of pumps Centrifugal pumps ,Metering pumps ,Diaphragm pumps , Dosing pumps ) ,Various Type of mechanical seals, Various type of agitators (Screen Type ,Impeller type ,Paddle type Various type of heat exchanger (Plate Heat exchanger ,Shell & tube type heat exchanger )Chain conveyors , Gear boxes, Heating rollers, hydraulic system of baling press and can traverse etc. Root cause analysis to increase the reliability of equipment, Procurement of material (indenting and maintaining of spare parts) and follow up with Purchase department / Vendor for early delivery, Import substitution including identification of items / drawing development / vendor development for spare parts supply / equipment, Coordinate with inter-department - Process , electrical and Instrumentation, Skill development and on-job training to subordinates and their performance evolution on the basis of rating in every aspect.

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  J K Synthetics

  • Kota , India

  • Asst Engineer

    • Aug 1994 - Jun 1995
    • Kota , India

    Responsible for maintenance of POY equipment’s

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  Autolite (India) Limited

  • Jaipur Area, India

  • Plant Engineer

    • Aug 1992 - Jul 1994
    • Jaipur Area, India

    Responsible for plant maintenance.