Experience

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  Jakson Group

  • Noida, Uttar Pradesh, India

  • Vice President of Manufacturing

    • Jun 2019 - Present
    • Noida, Uttar Pradesh, India

    Over 32 years of hands on extensive experience in auto component and engineering industriespress shop, CNC Punching, bending and forming, CNC 3,4 and 5-axis machining centers, SPMs,Heat treatment, Shot peening, Surface treatment – 7 tank process and electroplating , spraypainting and powder coating, assembly etc. Responsible for top line and bottom line . Taking care of two multi location plants. Managing revenue of 1000 Cr and total head count of 1000 nos.• Core strength in driving new initiative, inventory management, productivityenhancement, Cost reduction, Lean Manufacturing, Manufacturing excellence, Defectprevention, ergonomic intervention and business growth. • Initiated cost reduction drive and achieved Rs 7.0 Cr savings in one year andfour months.• Introduced and established Lean manufacturing concept first time in India inGenset industry. Manpower optimization and 35 % head count reductionachieved through MOST implementation.• Initiated low cost automation and layout improvement projects to achievesaving in head count, improved work flow, human safety and ergonomics.• Reduction in sheet metal scrap from 22% to 9%• Overall inventory reduction of Rs 10 Cr for the business unit.• 50% reduction in customer complaint as compared to FY 19

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  TAL Manufacturing Solutions Limited

  • Nagpur Area, India

  • DGM Operations

    • Dec 2017 - May 2019
    • Nagpur Area, India

    • TAL manufacturing solutions Ltd, Nagpur, is an aerospace business unit and I am heading one of the plant which cater to the requirement of AIRBUS through RUAG, Rolls Royce, Avcorp. I am responsible for meeting the AOP targets and operation management of the plant. Followings are my major roles and responsibilities:1. Provides strategic leadership, driving superior operational and financial results and demonstrating a leadership style that perpetuates the Tata Values and Philosophy and Code of Conducts2. Executes the annual profit plan and ensures that plant meets financial and operating objectives3. Aligns functions to best support facility and product lines, ensuring empowerment and functionality across all entities; preserves synergies across groups and facilitates appropriate talent alignment and development, knowledge retention and sharing of best practices4. Drives accountability for performance by maintaining prompt and accurate reporting systems on all aspects of plant operations including supply chain management, inventory, labor, and production, shipping and receiving5. Drives Product Management and Engineering for the Unit in developing new products6. Continuously improves the operations through alignment with the Tata Business Excellence (TBE) with a strong focus on driving a Lean Culture7. Drives a proactive focus on Environmental, Health and Safety (EHS), fostering and developing a zero incident culture8. Develops and cultivates relationships with key suppliers (internal and external) to ensure high quality supplier relationships9. Ensures that the organization is highly responsive to customer issues by maintaining high on-time delivery (OTD) and drives for zero defects in terms of manufacturing workmanship and product quality10. Drives effective communications across diverse business groups and employee populations

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  Toyo Springs Ltd

  • Sonipat

  • Plant head

    • Apr 2010 - Sep 2017
    • Sonipat

    • Toyo Springs Ltd is a second largest manufacturer of conventional and parabolic springs in India. It is TS: 16949 accredited organizations and supplying to ASHOK LEYLAND, TATA MOTORS, MARUTI, M&M, SWARAJ MAZDA, Export and Domestic replacement marketJob Profile• Handled 700+ manpower and 125 staff• Lead the Unit team to ensure that all Targets as Per PQCDEMS are met• Business plan – Manufacturing inputs, sale forecasting by volume & by built, capacity calculation, resources planning, capital planning, headcount planning• Active participation in Strategy Development for the unit and align it with the Vision, Mission, and Values of the company• Managing complete manufacturing operations with a view to ensure accomplishment of production targets within the time and cost parameters• Handling overall shop floor activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings• Initiate price correction and negotiates with Supplier along with the functional head• Monitoring new product development projects with respect to Cost, Resource Deployment, Time over-runs, and Quality Compliance to ensure execution of projects within the time & cost parameters• Draw out the projects such as productivity improvement, cost saving through alternate sourcing or VA/VE ideas, Rejection control along with other department heads to achieve the budget/operational plan• Help to identify gaps in capacity or capability and de-bottleneck to improve performance• Review of chronic maintenance issues and adherence of Preventive maintenance• Review of KRA projects undertaken by employees for successful completion

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  Marsh Industries Ltd ( A K Minda Group)

  • Gurugram

  • DGM

    • Feb 2007 - Mar 2010
    • Gurugram

    It is a leading manufacturer of door locks and handles.

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  Jamna Auto Industries Ltd.

  • Malanpur, Gwalior

  • Sr Manager

    • Jun 2000 - Feb 2007
    • Malanpur, Gwalior

    • Jamna Auto Industries is No- 1 in India and No -3 in world in conventional and parabolic leaf springs manufacturing and supplying to GM(USA), FORD, VOLVO, TKML, TATA MOTORS, ASHOK LEYLAND, MARUTI, EICHER and M&M etc.

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  Purolator India Ltd.

  • Gurugram

  • Asst Manager

    • Jan 1995 - May 2000
    • Gurugram

    • It was a QS 9000 accredited Organization and a member company of Anand Group leading manufacturer – exporter of Automobile, Railway, Defense and aviation filters.

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  Cimmco Birla Limited

  • Birla Nagar, Gwalior

  • Engineer

    • Sep 1989 - Dec 1994
    • Birla Nagar, Gwalior

    • It was a leading manufacturer of textile machinery, consisting of foundry, heavy m/c shop, drilling shop, milling shop, turning shop, assembly shop etc. Joined as a Trainee Engineer and subsequently confirmed and promoted as an Engineer-Production