Experience

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  UKB Electronics Pvt. Ltd.

  • Sector 63,Noida

  • Deputy General Manager Operations

    • Sep 2020 - Present
    • Sector 63,Noida

     Prepare strategy & direction to manufacturing to achieve Long term ,medium terms & Short terms goals of the organisation Lead and direct manufacturing operations so as to meet the ever-growing and challenging demands of the Customers Evaluate the technologies available throughout the world and incorporate the same in manufacturing Productivity and Profit Maximization thru Setting up production targets and achieving the planned production and effective resource planning for optimising man & machines utilisation for enhancing productivity. Carrying out investment planning, time and equipment estimations for new product introduction.  Manufacturing. Evaluating existing capacity utilization and recommended usage of existing machinery for production optimization. Waste Elimination thru structured Lean Manufacturing  Ensuring prompt response to Customer complaints & Actions for Customer satisfaction Leading & Motivating the team for plant level goalsJob Profile: Accountable for complete Production,Purchase & Improvement Projects in Power cord,Cable,copper & PVC section & export of all Power cord Overall responsible for Production, Tool room, Planning, Quality, Maintenance and Material Management  Sustain and improve profitability of the plant. Daily, weekly and Monthly review of the operations and get actions in place to meet deptt KRA and plant KPI Budget Preparation and monitoring Training, Development and up gradation of Team members MIS preparation and review for plant performance Cost reduction & programme improvements Monthly ,Weekly & daily planning based on customer requirement New product development Development of CTP & CTQ manpower Monthly KPI review of Team members Projects  Dashboard preparation for Daily,weekly,monthly MIS Productivity Improvement in Power cord by 15% thru layout change & process combination Productivity Improvement in Cable by 15% thru set up rejection & running rejevtion.

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  Vibracoustic Noida Pvt. Ltd

  • Noida, Uttar Pradesh, India

  • Head Of Manufacturing

    • Jan 2015 - Sep 2020
    • Noida, Uttar Pradesh, India

    Team Size - 55 staff & 400 employees(Union of 123 permanent employees) Accountable for complete Production, &Improvement Projects inRubber,Mouldingsection,Metal Preparation section,Mixing section. Carrying out Weekly & Daily, production planning as per customer schedule, and cross functional coordination with various departments to ensure seamless production services. Involve in plant engineering functions while customizing technology absorption; setting up plants and developing new machines while ensuring environmental safety.  Work with worst vendor for quality upgradation. Skilled at developing, managing and monitoring the performance of multi-skilled work force thereby enhancing productivity. Implementing Innovative improvements and Modern Technologies and thereby reduce the Rejection Cost and Manpower Cost to the Organization. Provide Tool room support to new product development in terms of design of Assembly fixture design concept & tooling Coordination with programme management team for new product development &ensuring process/tooling developments & on time accomplishments.  Accountable for daily Breakdown & work on Quarterly improvement plan for further reduction Budget preparation as per operating plan & control Projects  Installation & commissioning of new Hyundai Hydromount line Productivity Improvement in moulding section on Hyundai parts,Nissan parts, MSIL parts Productivity improvement in MP Section by 10% Cost reduction in MP section in primer ,Bond by using LPHV guns ,diaphragm pumps. Manpower reduction thru layout change in 100T Molding & Assembly & Swaging operation Development of Noise testing machine for Ford part Scrap reduction from 1.3% to 0.8% in moulding section

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  Gates India PrivateLimited

  • Faridabad, Haryana, India

  • Head Of Operations

    • Jan 2011 - Jan 2015
    • Faridabad, Haryana, India

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  Global Autotech Ltd

  • Greater Noida, Uttar Pradesh, India

  • Senior Manager-Production & New product Development

    • Jul 2009 - Jan 2011
    • Greater Noida, Uttar Pradesh, India

    Project-Planning,Installation & commissioning of shaft line for Customer TRW

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  JTEKT SONA AUTOMOTIVE INDIA LIMITED

  • Bawal, Haryana, India

  • Manager-Engineering

    • Sep 2008 - Jun 2009
    • Bawal, Haryana, India

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  Subros Limited

  • Noida, Uttar Pradesh, India

  • Manager-Compressor assembly & Machine shop

    • Apr 2007 - Sep 2008
    • Noida, Uttar Pradesh, India

    Team size-14 staff & 200 workers,UnionisedProjects-Reduction in Inhouse rejection PPM from 50000to 4720

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  Honda Motorcycle & Scooter India Pvt. Ltd.

  • Manesar, Haryana, India

  • Senior Executive-Engine manufacturing Gravity die casting

    • Dec 2001 - Mar 2007
    • Manesar, Haryana, India

    Projects  Capacity enhancement of Cylinder head Active model from 3 lacs to 5 lacs. Capacity enhancement of Holder cam shaft Activa model from 3 lacs to 5 lacs. Planning ,procurement and commissioning of Cylinder head line Eterno model