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Omar Ramos is a seasoned industrial engineer with 17 years of experience in manufacturing, quality assurance, and process development. He has expertise in Kaizen, Six Sigma, Pfmea, and Industrial Engineering. Omar has worked at BRP, EPSON de Juarez, Microcast Technologies, and Sistemas de Baterias SA de CV.

Experience

    • Canada
    • Manufacturing
    • 700 & Above Employee
    • Engineering Manager BRP Juarez 1
      • Mar 2017 - Present

      Management of the Industrial and Mechanical Engineering for operations of the All Terrain Vehicles, Side by Side Vehicles and New Products Development.

    • Industrial Engineering Coordinator & New Products Development Project Leader
      • Mar 2016 - Present

      Stretch Assignment for both positions.IE Team CoordinatorLead the industrial Engineering team in the Assembly Process improvement for the All Terrain & Side by Side Vehicles.Develope the IE team in the continuos improvement in the Assemly Methods and Mechanics.Manage the Capital & Operational Expenses.Be part of the IE team for the smooth introduction of new plataforms and new products with high Quality.PFMEA, SMED & POKA-YOKE strategies.Continue with the role of NPD Project Leader.

    • NPD Project Leader
      • Aug 2012 - Present

      Strategy Leading the New Products Introduction between the Design phase and the Manufacturing phase.APQP methodology merging to the BRP standards for the New Products DevelopmentCoordination of the knowledge transfer from Canada to Mexico for the New Products integration at the current process.DFA (Design For Assembly) at the Design phase for the Poka-Yoke integration at product design and/or manufacturing process.Coordination of the Process design for the New product integration (Industrial and Mechanic Engineering, Quality standards, Logistics strategy and Production needs)Close phase of the New Product introduction (Lessons Learned for the coming projects)

    • Senior Quality Engineer
      • Feb 2009 - Present

      Leading the Quality Engineering team on daily basis to support the Assembly process of ATV (All Terrain Vehicle).Development of documentation as: Control Plan, based in PFMEA development with Industrial Engineering, Inspection Plans and Verification station documents.Lead the Six Sigma projects with the Quality Engineering team, Problem Solving (PSP)Project development for cost reduction and/or Assembly process improvementAnalysis and reduction of the Customer Complaint (PPQ - Product Performance and Quality)Integration of the Quality team on the NPD process in early gates to support, DFMEA, DFA, with Design department, to identify the Critical specification.Design of special tooling and Gages for Quality measurement analysisQuality strategy plan development for the New Products introduction, follow up and validation of Prototype vehicles, Pilot run and Dry Run units. GR&R and CPk analysis for new equipment integration in the process and Critical operation process.Be part of the Post-Mortem for the New Products introductionTraveling to support the prototype vehicles construction with Design Engineering at Canada.

    • Quality Assurance Engineer
      • Oct 2006 - Present

      Lead the Quality Technician team in the daily basis to support the Production team for the assembly process of ATV (All Terrain Vehicle).Development of documentation as: Control Plan, based in PFMEA development with Industrial Engineering, Inspection Plans and Verification station documents.Development of Six Sigma projects for assembly process improvement, cost reduction or product Design improvementsPSP (Problem Solving Process) follow with the Quality TechniciansECN (Engineering Change Notice) follow every day to integrate the changes in the product in time and avoid Quality issues.Development of the Control Plan based in the PFMEA results, Inspection plan update and Verification station documents.Creation of the new documentation for the prototype vehicle and Pilot run vehicles.Develop the GR&R and CPk for the new equipment and data for the critical operations and specifications.Design of the tooling and Gauges for the critical specifications to be measured by the Quality Technician.

  • EPSON de Juarez
    • Ciudad Juarez Chihuahua Mexico
    • Quality and Process Engineer
      • Feb 2003 - Oct 2006
      • Ciudad Juarez Chihuahua Mexico

      Process development for the Printers cartridges against the Japanese Quality standards.Monitoring of the Process by the integration of the Quality department.Process Design and development for the new products.Fixtures and tooling creation for the new products introduction, and modification reque...

  • Microcast Technologies
    • Ciudad Juarez Chihuahua Mexico
    • Process Engineering Technician
      • Feb 2002 - Feb 2003
      • Ciudad Juarez Chihuahua Mexico

      Definition of the assembly process and parameters definition for the Aluminum Die Casting process and machinery.Sampling of the Aluminum melting process as per drawings specification and Metallurgy analysisCreate the visual aids for the assembly sequence of the material flow, Die Casting process ...

    • Industrial and Process Engineering Technician
      • Apr 1989 - Nov 2001

      Final position at Sistemas de Baterias, as a Industrial and Process Engineering Technician.Develop the assembly flow (sequence) documents for the new products introduction and update the current process documentation as per the Engineering changes. (ECR, Engineering Change Request).DOE, Design Of...

Education

  • 2001 - 2007
    Universidad Autónoma de Ciudad Juárez

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Industry Focus. “Manufacturing”

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