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Narender Rana is a seasoned operations professional with 25+ years of experience in leading cross-functional teams, driving process improvement, and delivering results in automotive and manufacturing industries. He holds a Master of Business Administration degree and a Bachelor of Engineering in Mechanical Engineering.

Experience

  • Mohindra Fasteners Limited
    • Rohtak, Haryana, India
    • Vice President Operations
      • Feb 2024 - Present
      • Rohtak, Haryana, India

  • Mayur Industries Pvt Ltd
    • Gurugram, Haryana, India
    • General Manager
      • Sep 2021 - Feb 2024
      • Gurugram, Haryana, India

      Monitoring the production operations on daily basis along with daily dispatch schedule with respect to monthly dispatch target.To ensure minimum and cost effective operational down time of all machinery, equipment’s, utilities and services at plant.Directing, leading & motivating workforce to accomplish targeted operational effectiveness/ efficiency and Sales.Responsible for resource management to maintain hierarchical organization structure.Monitoring adherence to quality standards of ISO/TS and tools like Poke Yoke, KaizenConducting Quality checks and inspections for ensuring quality productivity.Scheduling and planning preventive and breakdown maintenance jobs with key focus on spares availability and root cause analysis.Review and analyzes for reconditioning of machines and evolving scope of work for maintenance contracts.Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in Operational and maintenance expendituresResponsible for operational cost management (P&L) as per budget

    • General Manager
      • Jan 2020 - May 2020
      • Bawal, Haryana, India

      Responsible for complete plant, works as Plant Head• Heading the plant and oversee all manufacturing activities related to Production (Cold Forging Machines), Heat treatment, Surface finishing, Product Quality assurance & Supply chain management to meet customer requirements. • Monitoring the production operations on daily basis along with daily dispatch schedule with respect to monthly dispatch target.• To ensure minimum and cost effective operational down time of all machinery, equipments, utilities and services at plant.• Directing, leading & motivating workforce to accomplish targeted operational effectiveness/ efficiency and Sales.• Responsible for resource management to maintain hierarchical organization structure.• Undertaking re-layout of cells/bay, de-bottlenecking of machines and new equipment selection to meet upcoming projects/sales volumes .• Accountable for Plant dash board ie Safety, Productivity, Quality, Cost, Development, Kaizen ,5S & Environment objectives to enhance shop floor working and involvement of down the line resources. • Responsible for operational cost management (P&L) as per budget.

    • DGM Operations
      • Mar 2016 - Dec 2019
      • India

      Responsible for complete Operations activity at Caparo Engineering India Ltd• Heading manufacturing activities related to Cold Forging Machines, Thread rolling, CNC, Heat treatment, Surface finishing operations and tool room operations. • Monitoring the production operations on daily basis along with daily dispatch schedule with respect to monthly dispatch target.• To ensure minimum and cost effective operational down time of all machinery, equipments, utilities and services at plant.• Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency• Preparing budgets for manufacturing and plant maintenance in line with Capex, tooling, machinery up gradation, consumables, power cost, manpower etc.• Undertaking major shutdowns, de-bottlenecking of machines and equipments, evolving scope of work for maintenance contracts.• Imparting Kaizen , QCC, 5 S activities for shop floor working enhancement. • Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in Operational and maintenance expenditures• Responsible for operational cost management (P&L) as per budget.

  • SENIOR INDIA PRIVATE LIMITED
    • Manesar Gurgaon, India
    • AGM-OPERATIONS
      • Jan 2012 - Feb 2016
      • Manesar Gurgaon, India

      • Responsible for Production Operations Management for Tube Mills, Presses, Hydro formers, Wire Braiding, CNC bending MCs,Weld shop and Assembly lines.• Managing team for achieving targets and coordinating material procurement plans.• Responsible for new project machinery selection and commissioning.• Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in Operational and management expenditures.• Undertaking major shutdowns, de-bottlenecking of machines and equipments, evolving scope of work for maintenance contracts.• To ensure minimum and cost effective operational down time of all machinery, equipments, utilities and services at plant.• Monitoring the production operations on daily basis along with daily dispatch schedule with respect to monthly dispatch target.• Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency

    • Sr. Manager-Operations
      • Feb 2007 - Dec 2011
      • Gurgaon, India

      Heading the complete operation management of resources• Planning & executing production operations for Press, HF welding, Vibration welding, CNC wire bending and sewing machines.• Monitoring the production operations on daily basis along with daily dispatch schedule with respect to monthly dispatch target• Preparing Standard Operating Procedures, & work instructions for production operations & maintaining MIS/ reports.• Preparing production and maintenance budgets and monitoring expenditures.• Monitoring adherence to quality standards of ISO/TS and tools like Poke Yoke, Kaizen• Conducting Quality checks and inspections for ensuring quality productivity.• Scheduling and planning preventive and breakdown maintenance jobs with key focus on spares availability and root cause analysis.• Responsible for reconditioning of machines and evolving scope of work for maintenance contracts.• Implementation of MPS (Maruti Production System) to reduce wastages.

  • Top Fasteners Pty.Ltd
    • Melbourne, Australia
    • Engineer -Sales
      • Nov 2005 - Dec 2006
      • Melbourne, Australia

      To cater the needs of special fastening solutions for Engineering & Automobile Industry (OEM) Australia.

  • Lakshmi Precision Screws Ltd
    • Rohtak, Haryana, India
    • Astt Manager
      • Feb 1996 - Sep 2005
      • Rohtak, Haryana, India

      Lakshmi Precision Screws Ltd., Rohtak (Haryana) It is the second largest manufacturer of high tensile Industrial and Automotive Fasteners and turned components in India having Quality Certifications like A2LA, NABL, TS 16949, and ISO 14001.• Engage in all the activities related to Cold Forging Machines (advanced bolt makers of National & Sakamura make) and Special purpose machines.

Education

  • Savitribai Phule Pune University
    B.E, Mechanical Engineering
  • 1998 - 2001
    Indira Gandhi National Open University
    Master of Business Administration - MBA, Operations Research

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