Experience

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  FPG Oleochemicals Sdn. Bhd.

  • Malaysia
  • Chemical Manufacturing
  • 100 - 200 Employee

  • Maintenance Planner

    • Jun 2008 - Present

    ResponsibilitiesKey player in maintenance department. Responsible for all maintenance activities including Defect Handling, Maintenance planning and scheduling, Spares and store, Budgeting and Breakdown elimination.1)Spares and store Created material master in SAP for all spare parts in the plant  Review the spare part after use to avoid shortage of spares. Priorities on critical equipment with 100% completion. Conduct monthly record accuracies to ensure compliance to Inventory Record Accuracy. Achieved minimum 95% accuracy since Dec 20122) Budgeting  Prepared yearly maintenance budget. Monthly review of Maintenance budget for budgetary controls.3) Maintenance Planning & Scheduling. Planned all maintenance activities including shutdown, If Down Do and Maintenance While Running Activities (90% success) Preventive Maintenance items completed and updated in SAP within 30 days. Qualified as Maintenance Planning &Scheduling management system Owner. 90% of the system established. Lead equipment rebuild/repair (In-house and Outside Contractor) Lead development of module equipment and maintenance standards/procedures Conducted daily P&S meeting to review the all maintenance activities. Single Point Of Contact to close all gaps in Micro Risk Assessment4) Defect Handling Review and prioritize all notifications daily based on priorities including tracking. 5) Breakdown Elimination Tracked and reviewed all breakdowns and analyse using Breakdown Elimination ToolsAchievements1) Created equipment tag number and registered into SAP for each equipment in the plant. 2) Created Preventive Maintenance Masterplan for all equipment to maximize/prolong equipment reliability and efficiency.3) SME(subject matter expert) for packing equipment.4) Successfully led pressure vessels inspection by DOSH for 4 consecutive years.(2011-2015)5) Resolved the issue of spares inventory inaccuracies by implementing dedicated log system.

  • Mechanical Associate Engineer

    • Mar 2007 - May 2008

    Job Description: One of the pioneer groups involved in start-up, installation, commissioning and validation of KCG module (HDL). Responsible in preparation of all material (documentation and skill) related with startup and commissioning. Also a resource for trouble shooting of breakdowns for packing equipments. Responsible for leading the team in execution of maintenance tasks and mechanical equipment troubleshooting. Key responsibilities are:• Lead the execution of maintenance tasks assigned to the operating team.• Take leadership in addressing equipment issues like breakdowns and other mechanical component failures• Lead the capability building of the team in mechanical skills, inspection of equipment and components and maintenance skills.Extra Task: Represented FPG for Vendor Acceptance Test (VAT) at Taichung, Taiwan for packing line equipments which was successfully accepted and assembled.

• 

  Perwaja Steel Sdn. Bhd.

  • Terengganu, Malaysia

  • Mechanical Engineer

    • May 2004 - Feb 2007
    • Terengganu, Malaysia

    Job Description: Monitored preventive maintenance and scheduling the execution projects; Supervised the shift supervisor and ensure safety procedures are followed by all in production area; Involved and implemented activities of ISO 9001:2000. Involved in research and development, trouble shooting for mechanical equipment, (static, rotating and raw material handling equipment), prepared the technical report and maintenance assesment reports.Key responsibilities are:1. Maintenance activities for mechanical equipment at Direct Reduction plant.2. Coordinate and control maintenance activities for mechanical equipment such as rotating, static and material handling. Maintenance activities covered repairing, servicing, modifications and alterations. 3. Coordinate and manage daily/shift maintenance activities such as preventive maintenance, corrective maintenance, emergency maintenance and shutdown maintenance.4. Schedule maintenance activities for mechanical equipments and coordinate the manpower requirement for the activities 5. Check, review and analyze daily maintenance and operation report, which related to mechanical field. 6. Ensure maintenance activities by subordinate must be in compliance with safety, work instruction and isolation procedures outlined.7. Attend the maintenance and operational daily meeting.8. Analyze and troubleshooting any problem of mechanical equipments and take appropriate action to make sure all equipments always in a good condition.9. Involved in plant turnaround (shutdown) on 2006. Owned reformer area to monitor all activities as per scheduled.