Experience

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  QAPCO - Qatar Petrochemical Company

  • Qatar
  • Plastics Manufacturing
  • 700 & Above Employee

  • Mechanical Engineer

    • Dec 2016 - Jun 2020

    • Planning & Coordination for Daily & Weekly Maintenance activities to achieve uninterrupted service.• Plan for the spares and to make sure their availability in time for maintenance.• Prioritizing Urgent/Emergency jobs and arranging resources accordingly.• Co-ordinate with disciplines to complete the jobs within schedule/budget without compromising on Safety.• Carry out Shutdown/Turnaround Planning of various Qapco plants.• Inspection of fired / un-fired pressure equipment’s including boilers, heaters, vessels, columns, heat exchangers, air-coolers, piping systems and storage tanks. • Maintaining inspection records/reports on equipment inspections including results of external and / internal visual examinations, NDT results, thickness measurements, corrosion rates, documentations, alterations or re-ratings, assets internal condition, Last & next inspection, assessment of equipment condition and making future recommendations.• Responsible to procure materials for stationary equipment & to establish MIN, MAX Inventory Level.• Prepare technical documentation as per relevant standards, codes and special requirements (if any) for all planned maintenance activities.• Performed technical evaluations of material quotations for materials procured as stock items or as special items.• Preparation of detailed tender documents, cost estimation and bids evaluation (technical evaluation) for major maintenance long term contracts.• Providing technical assistance to contractors during fabrication activities.• Carry out fabrication and construction of new equipment through mechanical contractors.• Following HSE & Process Safety guidelines during execution of jobs at various process plants.• Preparation of Job Method statements & Job safety Analysis.• Reviewing Project documents & preparing technical specifications for Spare parts for uploading in SAP.• Preparing & providing preventive maintenance data for various plant Assets in line with OEM recommendations.

  • Mechanical Senior Planner

    • May 1997 - Dec 2016

    • Participates in the planning and coordination of maintenance programs ensuring the required resources are available for execution of work; ensure supply of spare parts for new equipment• Reviews annual requirements for manpower or special equipment hire for maintenance purposes, analyzing manpower utilization and materials usage data to ascertain detailed needs.• Raise necessary documentation to initiate contract negotiations for ongoing manpower requirements or hire agreements for equipment.• Oversee planning of major equipment, plant shutdowns or turnaround maintenance, providing guidelines for the preparation of critical paths. Reviews estimates of labour, materials, tools and external services required for such work and coordinates preparations for shutdowns with supply and contract section, inspection, safety and production personnel.• Participate in vendor selection process including site visits, inviting vendors for reviewing new technology for best adaption in accordance with QAPCO requirements.• Participate in the preparation of internal procedures and instructions and the development of the preventive maintenance programs, ensuring the implementation of inspection recommendations to improve integrity and reliability of the plant• Participates in incident investigation and root cause analysis and recommends corrective actions for improvement.• Carry out various audits on work orders and items repairs in the workshop to ensure compliance with quality standards. Ensures that system documents are updated to comply with quality standards• Ensure quality, safety and environment procedures and instructions are complied with by employees and by external contractors.• Participate in SAP improvement activities and provides functional support as and when required.• Leads activities during General Shutdown (GSD) including site supervision and follow-up with technicians and contractors as per management assignment.

  • Mechanical Foreman

    • Dec 1995 - May 1997

    • Supervise mechanical static activities job execution in polyolefins and olefins plants.• Supervise various types of welding jobs.• Coordinate with plant operation team closely and execute the job safely.• Participate in JSA team and follow strictly job as per JSA.• Promote team spirit amongst the team members and lead them to execute job with enthusiasm and team work.• Conduct daily tool box talk.• Attend various HSE trainings.

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  Saudi Aramco Total Refining and Petrochemical Company (SATORP)

  • Saudi Arabia

  • Mechanical Design Engineer

    • Feb 1994 - Jun 1995
    • Saudi Arabia

    • Preparation of various piping as-built drawings for Jeddah Refinery and Yanpet.• Carry out plant site visit and prepare as-built drawings for various equipment at Jeddah Refinery and Yanpet.• Actively participated in conversion project of ex-samarec drawings to Saudi Aramco drawings.• Preparation of contract bid documents for various jobs.• Preparation of bill of materials for various piping jobs.• Preparation of estimation and costing for various piping jobs

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  Govt. College of Engineering, P.O. Parassinikadavu, Kannur

  • Kerala, India

  • Lecturer

    • Feb 1987 - Jan 1994
    • Kerala, India

    At various engineering colleges in Kerala and Karnataka,India • Provide theoretical and practical coaching for students in various mechanical engg subjects.• Guide students in project works.• Guide students in seminar and other extra curricular activities.• Evaluate university answer sheets for students.• Monitor progress of student learning and intervene as and when necessary.