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Ken Warner is a seasoned aerospace engineer with extensive experience in design, structures, and project management. He has worked on various high-profile projects, including the KC-46A Tanker program, 747-8 Freighter and Passenger programs, and Joint Strike Fighter program. Ken holds a Bachelor of Science in Mechanical Engineering from Portland State University and a Mechanical Engineering Technology degree from Oregon Institute of Technology.

Experience

    • Sr. Design Engineer
  • D3 TECHNOLOGIES
    • Everett, Washington
    • Sr. Design Engineer / Lead / Project Mgr
      • 2003 - Present
      • Everett, Washington

      Design engineer on the KC-46A Tanker program working lower lobe of Section 46 Pressure Box surrounding structure. Performed detail part, assembly module releases, checking and second effort modifications utilizing CATIA V5, Enovia and PDM systems.Project manager for SME/LCF 787-8/-9 program. Resp...

  • BRITAX HEATH TECNA
    • Bellingham, WA
    • Manufacturing / Tool design Engineer
      • Oct 2002 - Feb 2003
      • Bellingham, WA

      Manufacturing process and Design of pre-preg composite aircraft seatback parts for first & business class configurations. The design included extensive surfacing using CATIA V4. Responsible for the design and fabrication of aluminum mold dies, N/C holding fixtures, lay-up tools and assembly j...

  • D3 TECHNOLOGIES
    • Mukilteo, WA
    • Aircraft Structures Engineer
      • Sep 2000 - Sep 2002
      • Mukilteo, WA

      Project Engineer managing 8-10 designers involving drawing conversion and model development of TRW Cargo systems for the 767, 777 and 747 programs. Used a combination of Catia (V4) & Unigraphic (V16). Developed engineering kit drawings, parts list, and rework instructions for the conversion o...

    • Tool Design Engineer
      • Nov 1999 - Sep 2000
      • Bothell, WA

      Design and development of automated positioning systems for wing to body, fuselage and panels for final assemblies of aircraft. Designed support tooling for final assembly of fuselage and wing sections.

  • D3 TECHNOLOGIES
    • Mukilteo, WA
    • Tool Design Engineer
      • Jul 1992 - Oct 1999
      • Mukilteo, WA

      Design aircraft tooling; assembly jigs and fixtures, transportation/handling equipment, machine fixtures and drill jigs. Managed various tool design projects, which included design bidding, scheduling, troubleshooting and liaison support to fabrication shop. N/C programmed and documented 3 & ...

  • BOEING COMPANY
    • Auburn, WA
    • Tool Design Engineer
      • Jan 1989 - Jul 1992
      • Auburn, WA

      Designed N/C and conventional machine tools, assembly tools, gages and composite tools. Provided liaison support to tooling and production shops. Held producibility meetings to critique new tool designs prior to fabrication.

  • THOMAS INDUSTRIES
    • Portland, OR
    • Project Engineer
      • Mar 1986 - Jan 1989
      • Portland, OR

      Developed new products from the design stage through testing, tooling, cost estimating, manufacturing and packaging.Designed metal forming tools, progressive dies and production line jigs & fixtures.Machine design involving hydraulic, pneumatic, programmable controllers and electrical systems.

Education

  • PORTLAND STATE UNIVERSITY
  • 1980 - 1981
    OREGON INSTITUTE OF TECHNOLOGIES

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Industry Focus. “Aerospace and Defense”

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