Experience

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  Reliance Industries Limited and HOD -PROJECT AND OPERATION POLYPROPYLENE PLANT , DANGOTE REFINERY

  • Hazira Petrochemical Complex, Surat, India

  • Plant Manager (Assistant Vice President)and HOD PROJECT AND OPERATION -POLYPROPYLE PLANT IN DANGOTE

    • Dec 2012 - Present
    • Hazira Petrochemical Complex, Surat, India

    My Email- [email protected] WhatsApp ±918810350169±919974066811Have significantly contributed LEADING FROM FRONT towards Project Management and establishing the plant operations (from inception stage). Excellence in PROJECT MANAGEMENT, construction,erection, commissioning, start up and stabilisation /DBN of the plants.Expertise/excel in leading from front ,motivating and working effectively with people from different cultures, groups and backgrounds ,managing operations involving resource planning, production planning, materials planning, in-process inspection, team building and coordination with the internal departments.Possess excellent experience in the overall operation management especially in the Polypropylene Plant and Catalyst Manufacturing Plant, Hands on experience in successful implementing new & expansion projects. Certified Energy Manager - By B.E.E., Govt Of India - 2005Boiler Competency Certificate, Directorate of Boilers, Govt. of West Bengal.Attended Management program for:- Communication Strategies For Leaders - Indian Institute Of Management Amedabad, in 2006- Emotional Intelligence For Leaders-2006- Production Management For Manufacturing Industries from AOTS, JAPAN in 2008.

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  Reliance Industries Limited

  • Hazira Petrochemical Complex, Surat, India

  • Senior General Manager

    • Jul 2007 - Nov 2012
    • Hazira Petrochemical Complex, Surat, India

    - EXCELL IN LEADING PROJECT MANAGEMENT , construction,precommissiong , commissioning and flawless start up,Production ManagementManaging end to end production operations from planning to monitoring on-site activities and final execution for new product development.Monitoring development with respect to reduction of cost, resource deployment, time over-runs and quality compliance; evaluating production progress & taking adequate corrective actions.Establishing monthly, weekly & daily production plans with a view to ensure timely accomplishment of production within the time and cost parameters.Determining the future needs and production capacity for producing required quantities of items on pre-defined standards within financial costs.-Quality ManagementEstablishing quality standards, implementing stringent quality control systems to enhance quality of products & reduce the rejection rate.Ensuring adherence to quality standards like ISO 9000, 14000, OHSAS 180001,TQM ,QPC.Implementing latest analysis techniques for eliminating rework / wastages while enhancing plant efficiency and productivity. Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall process operations and enhance the operational efficiency.- Team ManagementLeading, mentoring & monitoring the performance of strong result oriented team members to ensure efficiency in process operations and meeting of production targets.Delegating work schedules for smooth functioning of the operations and leading the people at all level in organisation.Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.Stellar in identifying and optimising/ de-bottlenecking of ICP reactor capacity increase and installation of NEW Impact copolymer facility of 200 KTA. Successfully Commissioned in first week of Jul’09.

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  Production Manager, Polypropylene Plant and Pilot plant, Reliance Ind Ltd, Hazira

  • Hazira Petrochemical Complex, Surat, India

  • General Manager

    • Apr 2005 - Jun 2007
    • Hazira Petrochemical Complex, Surat, India

    Involved in total erection, pre-commissioning, commissioning, start up and stabilization and de bottlenecking of the plant for all 4 types of PP i.e. Homopolymer, Random Polymer and Impact Polymer.Played a vital role in all de-bottlenecking activities of the plant from 22 t/hr to 28 t/hr.Successfully implemented the company’s goal by manufacturing highest numbers of (42) of PP grades in this technology.Effectively developed new products in as per customer needs.Represented the company in Annual Technology exchange meetings of various UNIPOL licensees in USA in 2004 and 2013.Management Representative for ISO 9000, 14000, 22000, OHSAS 18001Chairman for WSMC and PSMC (PSM Committee). Attended Special Operations Training for 35days at UNIPOL Seadrift plant, Texas, U.S.A. in 1995

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  Production Manager, PP plant, RIL Hazira

  • Hazira Petrochemical Complex, Surat

  • Senior Manager

    • Jan 1999 - Mar 2005
    • Hazira Petrochemical Complex, Surat

    Production Manager: Polypropylene plant (2lines, 400000 MT/YEAR), technology supplied by M/s Union Carbide Chemicals & Plastics, M/S DOW CHEMICALS, now W R Grace, USA.Critical Equipment Operation: Fluidized bed reactors for Polypropylene plant.Fixed bed reactors for Pthalic anhydride and Methanol plants.Fixed bed reactor for Ammonia Synthesis (250 KG/Cm2, 450deg)Gasified reactor for Oxidation of furnace oil (1250 deg C)Steam driven multistage compressors (105bar, 505 deg C), Synthesis Gas Compressor, Nitrogen Compressor, Refrigeration Compressor, Oxygen Compressor, Air Compressors etc.Cycle gas compressor with magnetic bearing supplied by M/s Delaval Stork.Vent gas recovery and Nitrogen compressor of M/s SulzerHydrogen compressor by M/s Andreas Hoffer.Air separation unit by M/s Linde, France.Extruders by M/s Werner Pfleiderer, Germany.High-pressure multistage centrifugal/reciprocating pumps.Cooling towers.

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  Deputy Manager,

  • Hazira Petrochemical Complex, Surat, India

  • Shift Suprentendent

    • Oct 1995 - Dec 1998
    • Hazira Petrochemical Complex, Surat, India

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  M/s Indo German Petrochemical Limited, Mumbai

  • Mumbai, India

  • Production Manager

    • Oct 1992 - Oct 1995
    • Mumbai, India

    Effectively managed operation in charge of Pthalic anhydride plant with technology supplied by M/sWacker-Chemie, Germany. The plant had a production capacity of 50, 000 Mt/year in various sections i.e. Oxidation, distillation, Boilers, turbines, Off-sites, bagging and flaking.

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  M/s Deepak fertilizers and petrochemicals Limited, Taloja

  • Taloja, India

  • Control room operations

    • Mar 1992 - Sep 1992
    • Taloja, India

    Worked as control room operation in charge for Methanol plant having capacity of 300TPD with technology supplied by M/s Davy Macy, U. K.

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  M/s Hindustan Fertilizer Corporation Limited, Haldia

  • Haldia, India

  • Operations

    • Jan 1978 - Mar 1992
    • Haldia, India

    Career pathJan’78 - Jun’80 Operations TraineeJuly’80 - Mar’92 Field operation to Control Room Operation In-ChargeActively involved in total erection, pre-commissioning, commissioning, start up and stabilization of the plant.Functioned as the over all operations in charge of 600 MT/day Ammonia plant and 125 MT/day Methanol plant.