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Karthikeyan R is a seasoned QA/QC professional with over 15 years of experience in managing quality systems, supplier management, and process improvement. He has worked in various industries, including power, oil, and gas, and has a strong educational background in mechanical engineering. Karthikeyan has a proven track record of reducing costs, improving quality, and increasing efficiency in his previous roles.

Experience

  • Technocast Foundry
    • Coimbatore, Tamil Nadu, India
    • QA/QC Manager
      • Mar 2022 - Present
      • Coimbatore, Tamil Nadu, India

      Support in achieving customer OTD targets and company profitability through providing right material availability on time, right quality. Review order status with suppliers and ensure timely support and delivery Prepare & Execute internal audits and improve the whole system in organization Reporting on QMS performance to our organization One point contact for customer coordination Responsible for reduction of cost of Poor quality Measure and monitor the supplier & In-house performance (based on PPM, OTD, NC and rejection report), Report Monthly and Keep records also give feedback to suppliers and our magt Customer complaint analysis - Problem solving thro’ Root cause analysis. Evaluation of suppliers, Supplier Audits, for new development item or alternate vendor To ensure compliance for all quality requirements for the New Product Developments within specified time frame. Analyzing Daily/weekly & monthly rejections using various problem-solving techniques. Vendor Quality Management, conducting periodic audits, Develop Vendor Qualification and Vendor Rating Program.

  • AMD Overseas Impex India Pvt Ltd
    • Coimbatore Area, India
    • QA/QC Manager
      • Dec 2018 - Mar 2022
      • Coimbatore Area, India

       Support in achieving customer OTD targets and company profitability through providing right material availability on time, right quality. Review order status with suppliers and ensure timely support and delivery Support to improve supplier quality through continuous improvement project /AAA Methodology: Target supplier COPQ <0.1% of the volume and COPQ recovery 90%+ for Suppliers. Responsible for reduction of cost of Poor quality  Measure and monitor the supplier & In-house performance (based on PPM, OTD, NC and rejection report), Report Monthly and Keep records also give feedback to suppliers and our magt  Customer complaint analysis - Problem solving thro’ Root cause analysis.

  • S&S TECHNOLOGIES
    • Coimbatore Area, India
    • Team leader - Supplier & Plant Quality
      • Aug 2013 - Nov 2018
      • Coimbatore Area, India

      Working as a Manager in S&S group of companies. One of leading manufacturers of Control and Safety valves, to the power, oil, gas, chemical, and other general industries.   To Support the Quality Inspectors to ensure that products and processes comply with the relevant requirements of the quality management system  To coordinate customer audits of the facility and any follow-up activity. Implement regular audits of outgoing product to monitor adherence to documented systems controls. Drive appropriate corrective actions for any issues noted To ensure compliance for all quality requirements for the New Product Developments within specified time frame To ensure valve testing performed as per the procedure and Guide & educate to valve testers To monitored Valve performance thru cyclic testing  Evaluation of suppliers, Supplier Audits, for new development item or alternate vendor Analyzing Daily/weekly & monthly rejections using various problem solving techniques. Measure and monitor supplier & Inhouse performance (based on PPM, OTD, NC and rejection report), Report Monthly and Keep records also give feedback to suppliers To conduct audit in supplier place  Implementation of corrective & preventive actions plan against non conformity of supplier items or process Customer complaint analysis - Problem solving thro’ Root cause analysis. To Qualifies and monitors suppliers from a quality perspective to ensure high quality standards for all purchased products. Establishes standard metrics and facilitates supplier reviews of System and Process Controls capabilities. To ensure compliance to 5S at workstations

    • SQE
      • Aug 2011 - Jul 2013
      • India

  • ATS-ELGI Limited
    • Coimbatore Area, India
    • Inprocess & Supplier Quality Engr
      • Jul 2008 - Aug 2011
      • Coimbatore Area, India

       Develop quality and control plan for newly Developed components. Reduction in customer complaints. Improving supplier quality. Conduct process audit to ensure process is followed as per process plan. Evaluation of supplier and provide supplier rating.

  • Revathi Equipment Ltd.
    • Coimbatore Area, India
    • Supplier Quality Engr
      • May 2004 - Jul 2008
      • Coimbatore Area, India

       Conveying and Training Suppliers on Quality and Technical Requirements of product Plan and manage inventory levels of materials or products  Preparation of In process, Final Inspection and Testing report Preparing of Failure mode and effects analysis & Control plan

Education

  • 2008 - 2011
    karpagam university
    BE, Mechanical Engr
  • 2000 - 2003
    Sakthi Institute of Technology
    Diploma in Mechanical Engr
  • 1990 - 2000
    Govt higher school erode

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Industry Focus. “Agriculture, Construction, Mining Machinery Manufacturing”

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