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J. Emilio Villarreal is a seasoned food industry expert with extensive experience in product development, food safety, and research and development. He holds a Master of Science degree in Postharvest and Food Science and Technology from Texas A&M University and a Bachelor of Science degree in Food Industry Engineering from Tecnológico de Monterrey.

Experience

    • Director Of Technical Services
      • Oct 2019 - Present
      • California

      Responsible for R&D, QA and Food Safety at Bragg Live Food Products.- Develop a team to comply with all QA, Product Development and Laboratory needs for Bragg LFP. - Assist with all Market research new formulas and products for IHUT's, CLT's, etc. as needed.- Develop new products with manufacturing partners, establish quality specifications and product parameters. - Develop QA programs to verify product and packaging quality from all our vendors. - Assess human resources needs and manage 5+ direct and indirect reports.- Implement tools and develop organizational processes to bring new products to market. - Identify human resource needed for the technical services areas of responsibility.

  • organicgirl
    • Salinas, California
    • Research and Development Director
      • Nov 2015 - Oct 2019
      • Salinas, California

      • Manage and perform all technical activities of product development efforts for salad projects.• Developed #1 Butter Lettuce product in the category.• Developed commercial process to scale of 4 juices and 4 teas from prototype to commercial scale production (won best organic beverages NEXTY in the last Expo West 2018).• Defined project tasks and resource requirements to launch 4 new line extension items. • Ran all packaging material trials to save $500k+/yr on supplier costs. • Review, test and validate new organic raw materials, greens (lettuces, baby greens, sprouts, etc.) and vegetables to develop new products or revitalize others.• Supply feedback to Engineering team on 3 new production line designs for launch of 3 new products (unit operations: prep, wash, dry, packaging).• Coordinate with Ag Ops tests of new raw materials from seed selection to greenhouse and transplant. Develop processes to move new varieties into production scale.

    • United States
    • Food and Beverage Manufacturing
    • 700 & Above Employee
    • Senior Product Development Manager
      • Jun 2013 - Oct 2015

    • Product Development Manager
      • May 2012 - Jun 2013

      -Perform all development activities (formulations, scale-ups, pilot and full production run trials, raw materials and finished product specifications, etc.) related to launch 200+ fresh-cut salad products (new, line extension, private label).-Develop and assess technological feasibility of new products involving new packaging, raw materials, processing equipment.-Organize, execute and develop plant trials at co-packer facilities to test production of fresh-cut salads, ready-to-eat products, raw materials evaluation, formula evaluations, technological feasibility, etc.-Generate all relevant documentation to launch new product: raw material specifications, formulas, packaging, nutrition information (Genesis software), finished product specifications, process specifications.-Perform plant scale testing of packaging equipment, product formulations, processing SOP’s, etc.- Manage team of professionals on a multiple project environment to attend all business units requests (Sales sample production, product development activities, assessment of new technologies, vendor material evaluations, etc.)- Promoted three times in 8 years (Senior Product Development Scientist 2009 and Research and Product Development Manager 2011 and Senior Product Development Manager 2014).

    • Product Development Manager
      • May 2010 - May 2012

    • Product Development Scientist
      • Jul 2007 - May 2010

    • Product Development Intern
      • May 2006 - May 2007

      -Design and modify formulations for current and new products to meet cost, functional and nutritional parameters-Work jointly with ingredient vendors, suppliers and brokers to obtain desirable and cost efficient ingredients for new products (cookies, breakfast cereals, bars)-Elaborate test plans (objective, resources, locations, etc.) for plant trials

  • Texas A&M University
    • College Station, TX
    • Research Assistant
      • Jan 2003 - May 2006
      • College Station, TX

      - Irradiate nuts using E-Beam irradiation facility (dosimetry, production rates, etc) to analyze its effects on pecans- Develop analytical procedures to evaluate phytochemicals, bromatological analyses, etc. using HPLC, gas chromatographs, spectrophotometers, others.- Analyze pecan nuts for their nutraceutical and antioxidant potential- Analysis of fruit and vegetables for antioxidant and phytochemical content using analytical methods mentioned above.- Evaluation of postharvest technologies (1-MCP, CA) to increase shelf life of melon, avocado and watermelon using texture analyzers, soluble solid concentrations, Minolta colorimeters, etc.- Method development for HPLC analyses of extracted compounds (carotenoids, lycopene)

  • Mars
    • Santa Catarina, Mexico
    • Production Manager, Hard Candy Division
      • Jan 2002 - Dec 2002
      • Santa Catarina, Mexico

      - Lead production team of 250+ employees - Involved in all aspects of in line production of hard candy sku's, from master scheduling, raw material and packaging material logistics, production sequences, etc.- Review new ingredients proposed by R&D and third party vendors to improve production and functionality at each processing step.- Work closely with Engineering, Sales, Marketing and R&D teams to reach new product launches timelines.

Education

  • 2003 - 2006
    Texas A&M University
    Master of Science (MS), Postharvest and Food Science and Technology
  • 1997 - 2002
    Tecnológico de Monterrey
    Bachelor of Science - BS, Food industry engineering

Suggested Services

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Industry Focus. “Food and Beverages”

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