Experience

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  ABU QIR Fertilizers and Chemicals Industries Company

  • Egypt
  • Oil and Gas
  • 400 - 500 Employee

  • Digital Transformation Project Manager

    • May 2022 - Present

    Abu Qir fertilizers Industry 4.0 revolution, one of the most innovative digital transformation projects in oil and gas sector in Egypt. This project is AFC's future step to sustainability. The project follows the organization's strategy, to create Digital eco system through end-to-end digital solutions that integrate all organization activities. Abu Qir Fertilizers aims to create an intelligent data driven decision-making process based on smart information and knowledge management system. Abu Qir Fertilizers embrace Industry 4.0 era by harnessing the power of industry 4.0 technology (Cloud computing, IIOT, Artificial intelligence, and Big Data analytics). The digital champion partners in this digital transformation journey are SAP with its innovative solutions SAP S4/HANA Cloud, Signavio Process Intelligence, SAP Digital Manufacturing Cloud DMC, SAP cloud analytics, Ariba digital Suppliers Network, Open Text information management system, and ASint risk base inspection. All these systems are integrated with our latest operation technologies of ABB and Honeywell DCS system. I'm inspired to work with AFC's talent digital cross-sectional teams that can maximize the value from this digital transformation journey. The main goals of this transformations are process efficiency optimization, Resources optimization, risk reduction, cost saving, and profitability maximization.

  • Director of Engineering Office Sector

    • Sep 2021 - Present

    Delivering high quality technology solutions to drive innovation and sustainable operation. Sustainable Asset Reliability System Asset management system digital transformation Design and Implementation of Knowledge and Information management system. Value chain management digital transformation. Implementation of industry 4.0 technologies SAP/4 HANA ERP system implementation

  • Digital Transformation Steering committee member

    • 2020 - Present

    Digital Transformation Strategy Digital Maturity index Industry 4.0 technologies SAP/4 HANA ERP system implementation Information and knowledge management system supply chain 4.0 OT & IT technologies integration

  • ISO Management System Internal Auditor

    • Jun 2016 - Present

     Ensure the implementation of ISO Management System and achieving management objectives effectively and efficiently for the following management Systems:  ISO 9001 Quality Management System  ISO 50001 Energy Management System  ISO 14001 Environment Management System  ISO 45001 Occupational Health & Safety Management System

  • Instrumentation and Automatic Control General Manager

    • Jul 2017 - Aug 2021

    Implementation of petrochemical projects including all project life cycle phases (ITB, FEED, planning, design, monitoring and control ,leading, punch list preparation and final take over) Implementation of DCS, PLC, ESD and Machinery Control System including FAT, SAT , installation , commissioning and punch list preparation. Coordinate and Follow up EPC contractors and subcontractors within own discipline scope during engineering and construction phases. Engineering and design of control loops, logic and control system configuration and implementation. Knowledge of international codes and standards like IEC/ANSI/ISA. Project management including FEED, planning, WBS, scheduling, monitoring, controlling and leading. Preparation of instrument specifications, control valve , flow meter sizing and displacer level calculation Check and approve P&ID’s, HAZOP study and SIL study. Management of maintenance and shutdown plan including planning, monitoring, controlling and leading. Preparing instrumentation quality management, training, procurement and upgrading plan. Check and approve control and instrumentation engineering document including project execution plan, scope of works, standards, specification, control narratives, loop drawings, logic drawings, etc. Instrumentation procurement plan management and implementation including invitation to bid ITB , technical bid evaluation, purchase order preparation, etc.

  • Instrumentation & DCS Manager (Ammonia Plant)

    • Jun 2010 - Jul 2017

    Basic and detailed design engineering work on both field instrumentation ( control valves, , transmitters) and systems ( DCS,ESD,SCADA, ) including interface between both. and in between systems. Establishing instrumentation maintenance plan including preventive, corrective and predictive maintenance and upgrade for Ammonia Plant. System and equipment specification and standardization , FAT, commissioning, SAT , Start-up activities and preparing punch list . Planning, Monitoring and Control Maintenance and Shutdown activities. Effective and efficient instrumentation and process problem solutions. Procurement management including cost estimation ,detailed Spec. & Standardization and economics of spare parts inventory. Effective and Efficient Employees Evaluation and Training Plan. Quality control management.

  • Senior Instrumentation Engineer (Ammonia Plant)

    • Nov 2006 - Jun 2010

     Pre-commissioning, FAT, commissioning, SAT and start-up activities and prepare its punch list for AFC2 projects.  Participate in establishing maintenance and training plan for Ammonia Plant instrumentation.  Perform all instrument maintenance activities which include preventive, corrective and predictive maintenance for Ammonia Plant  Provide troubleshooting, technical direction, and supervision over preventive and breakdown maintenance for Ammonia Plant instrumentation.  Participate in the Preparation of the quality control plan for instrumentation system.  Prepare and review the required spare parts of Ammonia Plant.  Participate in establishing and supervising an effective Technical Training Program for engineers and technicians  Shutdown activities calibration , configuration and maintenance

  • Instrumentation Shift Head Engineer

    • Nov 2004 - Nov 2006

     Responsible for field devices calibration.  Perform instrumentation diagnostic and maintenance activities.  Direct and lead technicians activities.  Shutdown activities calibration, configuration and maintenance.

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  Best of France for Dairy Products

  • 10 of October City,Egypt

  • Senior Automation Engineer

    • Jun 2004 - Nov 2004
    • 10 of October City,Egypt

     S7 Siemens PLC system hardware configuration, functional block programming & maintenance  Automation system integration , diagnostic and problem solving  Prepare and review the required spare parts

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  Al Mansour Holding Co. For Financial Investments

  • Egypt
  • Manufacturing
  • 700 & Above Employee

  • Automation Engineer

    • Mar 2002 - Jun 2004
    • Alexandria,Egypt

     PLC S7 Siemens PLC System maintenance  Participate in pre-commissioning, commissioning, SAT and start-up activities and prepare its punch list  Prepare and review the required spare parts