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David Rushing is a seasoned systems engineer with 20+ years of experience in aerospace, avionics, and reliability engineering. He has a strong background in requirements analysis, testing, and subsystem integration. He holds a Master of Science in Technical Management from Embry-Riddle Aeronautical University and a Bachelor of Science in Mechanical Engineering from Louisiana State University.

Credentials

  • ASQ Certified Quality Engineer
    ASQ

Experience

    • Recreation Lead
      • Aug 2023 - Present

      - Researching desirable locations for both foreign and domestic travel- Networking with providers of lodging at select destinations- Monitoring investment portfolio performance- General luxuriating and periodic sightseeing

    • Subsystems Integration: Reliability, Maintainability, and Safety
      • Aug 2016 - Aug 2023

      • Managing and facilitating integration of functional and operational interfaces and allocations (including mission reliability, maintenance schedules, and probability loss of vehicle) of vehicle subsystems equipment across individual subsystem teams with the Reliability/Maintainability/Safety (RMS) team • Conducting and contributing to design integration reviews, managing functional and operational interfaces and allocations of equipment in the ICDs for consistency, accuracy, and quality• Managing adherence to integration interfaces, and facilitating coherent integration with the RMS team and major supplier teams

  • L-3
    • Greater Atlanta Area
    • Principal Failure Analysis/Quality Engineer
      • Jun 2015 - Jul 2016
      • Greater Atlanta Area

      • Identifying significant adverse trends in quality, reliability and in-process testing, leading cross-functional failure analysis efforts to evaluate root cause (typically to component level), and proposing and validating corrective actions. • Leading weekly Failure Review Board assemblies comprised of both L-3 upper management and customer representatives. • Auditing the manufacturing processes of CCA’s and electronic components, identifying issues, and improving legacy work instructions and supplier specifications to increase product quality and durability.

    • F-22/F-16 Aeronautical Engineer Staff
      • Apr 2012 - Jun 2015

      • Led F-22 subsystem suppliers in both product development and reliability improvement/redesign activities across multiple aircraft systems including environmental control, global positioning and navigation, cockpit displays, and communications.• Performed root cause investigations and recommended corrective actions to resolve F-22 equipment reliability issues originating from both qualification test failures and high-profile field issues. Noteworthy accomplishments include:• Monitored and performed reliability and trend analysis on avionics, mechanical subsystems, and electronic hardware with an emphasis on safety critical and safety significant components. • Calculated Mean Time Between Removal (MTBR) and Mean Time To Repair (MTTR), evaluated traditional reliability metrics against Weibull characteristic life, and identified emerging wear-out and aircraft downtime drivers.

    • Systems Integrity Engineer Sr.
      • Jun 2002 - Apr 2012

      • Verified the robustness and reliability of F-22 subsystems via analysis and testing. • Defined and documented the environments and interface requirements for new components developed for the F-22 platform. • Supervised the environmental and durability testing of electronic hardware and mechanical systems. o Test experience includes vibration, shock, thermal cycling, temperature and altitude extremes, humidity, salt fog (corrosion), duty cycling, and several other key environments specified in MIL-STD-810.• Performed high-cycle fatigue analysis of safety-critical aircraft components and identified issues resulting in redesigns and long-term life tracking models. • Provided real-time data analysis in a control room environment to support F-22 flight test activities at Edwards AFB. o Generated post-flight reports and gave briefings on flight test milestones to management.

Education

  • 1997 - 2002
    Louisiana State University
    Bachelor of Science (B.S.), Mechanical Engineering
  • 2004 - 2007
    Embry-Riddle Aeronautical University
    Masters of Science, Technical Management

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Industry Focus. “Aerospace and Defense”

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