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David Cornell is a seasoned manufacturing professional with a strong background in materials science and engineering, possessing expertise in project management, process engineering, and technical guidance. He has worked in various industries, including aerospace, automotive, and defense, with a focus on composite materials and manufacturing processes. With a PhD in Materials Engineering from UNSW and a Bachelor of Materials Engineering from Pohang University of Science and Technology, David has developed a unique blend of theoretical knowledge and practical experience. He is proficient in multiple languages, including English, Korean, and Japanese, and has worked in Perth, Western Australia, for several years. David's experience spans over two decades, with roles ranging from Materials Test Technician to Senior Manufacturing Project Engineer. He has a proven track record of delivering high-quality results, leading projects, and providing technical guidance to teams.

Experience

    • Australia
    • Plastics Manufacturing
    • 300 - 400 Employee
    • Senior Manufacturing Project Engineer
      • Mar 2020 - Present
      • Perth, Western Australia, Australia

      - Design and drafting of extrusion tooling and auxiliary equipment for the factory. - Project management of factory refurbishment and improvement projects. - CAPEX requests for extrusion and material conveying equipment. - Procurement and maintenance of Materials Handling equipment (lifting, conveying, storage)

    • Australia
    • Industrial Machinery Manufacturing
    • 100 - 200 Employee
    • Senior Process Engineer
      • May 2019 - Mar 2020
      • Perth, Australia

      - Production support to the Riser Buoyancy Module composite manufacturing plant. - Compilation of Work Instructions, Build of Materials (BOM) and Standard Operating Procedures (SOP).

    • Australia
    • Defense and Space Manufacturing
    • 700 & Above Employee
    • Materials and Corrosion Engineer
      • Jan 2018 - May 2019
      • Perth, Australia

      - Provided inter-departmental technical guidance on Materials Selection. - Conducted Root Cause Investigations into submarine component failures. - Reviewed corrosion and defect surveys and provided guidance on suitable rectification actions using risk-based engineering methods.

  • Boeing
    • Melbourne, Australia
    • Materials and Process Engineer
      • Nov 2011 - Dec 2017
      • Melbourne, Australia

      - Project Manager and Process Engineer for quality and continuous improvement projects in the Resin Infusion Carbon Composite Fabrication Division for 6+ years. - Tool Thermal Profile (TTP), Pre-Production Verification (PPV), First Part Qualification (FPQ) and First Article Inspection (FAI) plans and reports to comply with FAA certification requirements. - Provided technical support to the Paint Shop and Robotic Paint Implementation Project.

    • Australia
    • Airlines and Aviation
    • 700 & Above Employee
    • Materials And Process Engineer
      • Jun 2008 - Nov 2011
      • Melbourne, Australia

      - Provided Materials and Process technical support to composite repair centre, paint & electroplating shop. - Compiled 1000+ dispositions for aircraft structural repairs/material substitutions on Boeing 737 aircraft.

    • Australia
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Process Metallurgical Engineer
      • Aug 2006 - May 2008
      • Melbourne, Australia

      - Supervised foundry operators during the melting and casting of cast iron automotive parts. - Responsible for investigation into all product non-conformances. - Managed usage of raw materials and selection of new material sources. - Created weekly production schedules.

  • Boeing
    • Melbourne, Australia
    • Materials Test Technician
      • Nov 2005 - Aug 2006
      • Melbourne, Australia

    • Australia
    • Defense & Space
    • 700 & Above Employee
    • Composites Technician
      • Jun 2005 - Nov 2005
      • Melbourne, Australia

    • Australia
    • Higher Education
    • 700 & Above Employee
    • PhD Research Candidate
      • Sep 2001 - Jun 2005
      • Sydney, Australia

    • United States
    • Industrial Machinery Manufacturing
    • 300 - 400 Employee
    • Industrial Training
      • Dec 2000 - Feb 2001
      • Sydney, Australia

Education

  • 1997 - 2000
    UNSW
    Bachelor of Materials Engineering, Materials Engineering
  • 2000 - 2000
    Pohang University of Science and Technology
    Bachelor of Materials Engineering

Suggested Services

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Industry Focus. “Plastics Manufacturing”

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