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Ashishkumar Prajapati is a seasoned process engineer with extensive experience in the petrochemical and pharmaceutical industries. He has worked with top companies like Saudi Manpower Solutions Co. (SMASCO), Dar Al Riyadh Group, Reliance Industries Limited, Alembic Pharmaceuticals Limited, Lupin Pharmaceuticals, and Enzal Chemical Private Limited. Prajapati holds a Bachelor of Engineering (B.E.) in Chemical Engineering from DDIT (Deemed University) and an MBA in Project Management and Operation Management from IIBM.

Experience

    • Senior Process Engineer, Process safety engineer
      • Jan 2018 - Present
      • Al Jubayl, Saudi Arabia

      Working with Petrochemical product storing facility, Technical evaluation of product change over, troublesbhhooitng, investigation, root cause analysis, Leading Mangement of change, HAZARD analysis, PSSR, Auditing, LOPA and Process information docuement review, Preparing proejct scope, reviwe of FEED, Basic and detailed engineering document, Develop design alternatives, Sustainability proposal review, Leading team to develop, prepare and reprot sustainability foot print and reveiw KPI and proposal to reduce carbon neutrality and impact on project.Technical support for terminal turnaround, to review proposal of commissionig and decommissioning.Siupport implementation of Organization Management System with Enginering standard, technical evaluation, sustainability and process safety management.Develop and manitain technical department work processes, desing basis, standard and speficiation.

  • Dar Al Riyadh Group
    • Jubail Saudi Arabia
    • Senior Process Engineer, Operation engineer, Process safety engineer
      • Apr 2013 - Dec 2017
      • Jubail Saudi Arabia

      Team member of SABIC sustainability, for monitoring consumption of water, and energy sources.Review FEED, design package, P&ID equipment layout review and MOC review.Member of the asset management program implementation as per ISO55001.Preparation of PFD, P&IDs, Mass & Energy Balance, Equipment Datasheet, etc; and design and specify process equipment distillation columns, heat exchangers, pumps, etc, with the goal of optimizing plant process, & improvement in new system & productTrouble shooting, piping system optimization & designing, Specification preparation & approval, feasibility study for the existing and new system.Feasibility study of idea, project proposal and evaluation of MOC.PHA, HAZOP, RCA, MOC, RA, activity related to new project and existing system,

  • Reliance Industries Limited
    • Jamnagar Area, India
    • Manager -Operation
      • Mar 2011 - Apr 2013
      • Jamnagar Area, India

      Operation handling & management of routine activityRefinery utility management which include, Desalination plant, Nitrogen plant, Air compressor, cooling tower operation, Bulk chemicals handling with distribution, Potable & condensate water system, spent caustic treatment system handling. Effluent Treatment Plant and RO plant consistence operation & reliability maintaining Review the KPI monitoring systems and determine ways to improve their ability to maintain company operationsDCS system database study & technical suggestion for implementation of system on approval. •ETP DBN project coordinator of operation to follow commissioning activity.Six sigma use to reduce the overall cost of waste handling for refinery

    • Asst. Manager- Process Development Engineer
      • Nov 2008 - Mar 2011
      • Baroda, Gujarat

      • Energy Audit for process, utility, distribution system, Equipment and proposal worth of 50lacs saving.• Modification of plant for meet the International Standard• Existing plant capacity expansion, equipment sizing, material balance and compatibility verification• Technology transfer from R&D scale to commercialization• Existing Equipment capacity enhancement for heat exchanger, distillation column, scrubber etc.• Facilitating six new product manufacturing plant and commissioning

  • Lupin Pharmaceuticals
    • Ankleshwar, Gujarat
    • Sr.executive-Process Engg.
      • Jun 2006 - Oct 2008
      • Ankleshwar, Gujarat

      • Promoted to Sr. Executive process engineer for energy and water conservation study and technique implementation. Energy cost saved -20 lac/Annum• Grass route project executed for MEE, with its expansion from 30MTPM to 110MTPM. • Effluent treatment plant data base study and executed system to improve aeration, COD reduction through Reverse osmosis implementation. Effluent treatment cost saved 80lac/annum.• Process chemical methanol losses reduced to 0.5%, and continuous absorption system implemented to increase final product capacity of 15MTPM.• Worth of 70 million project handle and commission for modification, plant expansion, product development, capacity expansion.

  • Gulbrandsen
    • Vadodara, Gujarat, India
    • Project Executive
      • Aug 2005 - May 2006
      • Vadodara, Gujarat, India

      • Piloting of aluminum base specialized pyrophoric chemical distillation.• Product quality upgrade by enhancing of distillation column design, execution commissioning and decommissioning.• R&D product scaling from pilot to commercial production.

  • Enzal Chemical Private Limited
    • Panoli, Gujarat, india
    • Process Engineer
      • Oct 2003 - May 2005
      • Panoli, Gujarat, india

      • Involved in project planning, cost estimation, specification designing and documentation as per international standard requirement. • Amine base product batch process yield improvement through distillation enhancement and capacity expansion of 25MTPM.

  • Lupin
    • Anklesvar, Gujarat, India
    • Graduate Apprentice Trainee
      • Sep 2002 - Sep 2003
      • Anklesvar, Gujarat, India

      • Acquire knowledge or process, designing of equipment, process data collection, evaluation and troubleshooting of plant routine.• Familiar with the different kind of equipment e.g. Distillation column, Heat exchanger, Tank, vessel, RO plant, ANF, Pump, etc., installation, commissioning, operation and decommissioning

Education

  • 1999 - 2002
    DDIT, (Deemed University)
    Bachelor of Engineering (B.E.), Chemical Engineering
  • 2009 - 2010
    IIBM
    Master of Business Administration (MBA), Project Management, Operation Management
  • 1997 - 1999
    TEB, (DDIT, Nadiad)
    Diploma, Chemical Engineering
  • 1994 - 1996
    New English school
    HSC, Science

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