Experience

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  Jain Metal Group

  • Chennai, Tamil Nadu, India

  • Manager Operation

    • May 2022 - Present
    • Chennai, Tamil Nadu, India

    • Improve operational management systems, processes and best practices.• Find ways to increase quality of customer services.• Perform quality controls and monitor production KPIs.• Manage budgets and forecasts.• Formulate strategic and operational objectives.• Purchase materials, plan inventory and oversee warehouse efficiency.• Recruit, train and supervise staff.• Continuous improvement for yield % achievement.

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  Victora Auto Private Ltd.

  • Faridabad, Haryana, India

  • Sr.Manager Operation(Plant Head)

    • Mar 2019 - Apr 2022
    • Faridabad, Haryana, India

    Responsibility: · Provide Support to all manufacturing teams and manage efficient integration of work flow.· Ensure compliance to all schedule for machine and facilities and assist in installation of all equipment.· Achieve Business Plan.· Heading MRM with all department objectives.· Leading Customers audits and external audits.· Reduction in plant over heads.· Define Job Description.· Solve Plant Issues.· Plant Presentation.· Plant Head need to ensure all the policies and procedure is followed.· Additional work as and when instructed by the management time to time.· Provide support to all facility activities and prepare profit plans for plant.· Ensure optimal level company performance and administer employee workforce and assist to design all continuous improvement activities and maintain process control.

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  Sage Metals Ltd

  • Faridabad, Haryana, India

  • Dy.Manager (Investment Casting Unit)

    • Apr 2014 - Mar 2019
    • Faridabad, Haryana, India

    Responsibility: · Planning of Wax Moulding process as per DMR. · Responsibility for making runner, riser, and wax mould. · Responsibility for mixing of Zircon Flour and colloidal silica. · Responsibility for ensuring primary, secondary and final coating. · Responsibility for melting section like charge calculation & melting, chemical analysis, Pouring etc. · Maintaining ISO 9001:2008 Quality System Documents. · Maintain the 5S& Safety of investment Casting section. · Training to workers & subordinates. · Make CAPA record for the rejection control. · Continuous improvement for yield % achievement. · Co-ordination with sand casting section, Grinding section, Store, machine shop & Maintenance deptt. · Prepare per Kg Cost Report Product wise.

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  Mark Investment Casting PVT. LTD

  • Faridabad, Haryana, India

  • Production Manager

    • May 2012 - Apr 2014
    • Faridabad, Haryana, India

    Responsibility: · To oversee and examine the quality of all incoming material. · To co-ordinate the batch planning with PPC to the available quality & Quantity of Raw-material. · To ensure proper processing of raw material w.r.t. to its use in the specified alloy in co-ordination- with PPC. · Inspection of raw material at the furnace that have been sent for the production. · To fulfill the production target with available resources with in quality and cost parameters. · To minimize the cost of production by reduction in cycle time & F.O. Consumption and increase – The no. of batches per furnace as per targets. · To insure to prepare root cause analysis in case of any deviation / Rejection and implement the Corrective & preventive action in the same. · Co-ordinate with quality department for approval of all raw materials and finish good. · To ensure proper upkeep of all equipment & furnace in co-ordination with maintenance Deptt. · Planning and controlling of manpower – Area wise & equipment wise. · To ensure optimum productivity of manpower in all areas. · To ensure proper documentation of all process (raw material, Alloy, QA etc.) in prescribed formats. · To incorporate proper 5S in work areas. · Identify and remove unsafe condition & unsafe action in the plant. · Impart training to workers & subordinates. · Communicate effectively with subordinate Superior.

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  Warren Steels (P) Ltd.

  • Behror, Rajasthan, India

  • Executive Production

    • Sep 2010 - Apr 2012
    • Behror, Rajasthan, India

    Responsibility: • ERP, Daily reporting, Documentation control of Melting department, functioning of shift.• Working with wax moulding process of investment casting, using high accuracy dimensional products with higher range of tolerance.• Working with various Stainless Steel grades like ASTM CF8, CF8M, CF3-M, AISI 304, 316-L, EN series grades, WCB, WCC, LCC & various Indian standard grades etc.• Execution of Production plan for daily & monthly targets.• Communicate with customer & perform investigations and actions to resolve field problems, root cause analysis and track customer complaints• Participate as a team leader.• Control of Oil fired HT furnace as well as gas fired HT furnace.• Conducting daily laboratory testing’s like Spectro Analysis (SpectroMax German based), Wax testing, Ferro alloys testing and preparation of test certificate specification wise.• Control of Coating, Die, assembly & de-waxing by boiler process (Energy Pack) sections.Primary maintenance of Induction furnace, SBF, Spectrometer machine.etc.• Handling 120 manpower independently.• Controlled over on process discipline and monitor production process for optimum output/efficiency.• Planning of row material requirement for daily and monthly basis.• Monitoring & controlling of cycle time, lead time and process study.• Planning of man power for the shift for all section like wax, repairing, coating, dewaxing, melting, fettling etc.• Analyze the production. Target achieves the same on day to day basis, month basis. And improvement in production aria & kizan, 5S, implementation for development of manpower and support to project, engineering activity.

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  Steelcast Limited

  • Bhavnagar, Gujarat, India

  • Melting Officer

    • May 2007 - Aug 2010
    • Bhavnagar, Gujarat, India

    Responsibility: • Control of Melting department, Production planning shift wise, charging calculation, power consumption control, Ferro Alloys Consumption & control.• Melting with deferent grades like Low alloy steel, High Alloys steel, Plain Carbon steel and manganese steel.• Furnace operation and primary maintenance of Inductotherm 500 to 4000 kg furnaces,• Bottom Pouring, Lip Pouring Ladle preparation.• Worked with deferent Shell moulding (Core Shooter) machines.• Control of man force in a shift.• Special type job casting range up to 4 ton in green sand moulding. Use of cromit sand.• Product cost analysis, bill of material.

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  Rajan Techno cast pvt. Ltd

  • Rajkot, Gujarat, India

  • Melting Supervisor

    • Apr 2003 - Apr 2007
    • Rajkot, Gujarat, India

    Responsibilities: • De-waxing with (Autoclave, drum dewaxing).• Working with investment casting process.• Controlling of melting department, charge calculation, grade calculation, etc. • Working with deferent grades like CF-8, CF-3, CF8-M, CF3-M, WCB, WCC, LCC, 50Cr50Ni, C-40,CA-40, Ck40, EN Series, low alloy steel, high alloy steel, manganese steel, FW, etc.• Handling fettling activities like Knockout, Cutting ( Arc & Plasma, Disc cutting) Wheel Grinding, Sand - blasting, Open sand blasting, leaching, Inspection ,acid pickling ,pressure test, straitening, shot blast etc.• Working with Coating department (primary, Secondary, Dip coat etc.)