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Aji Anandan is a seasoned petroleum engineer with extensive experience in offshore drilling, commissioning, and maintenance. He has worked for top companies, including National Drilling Company and ONGC, and has a strong background in mechanical engineering. Anandan holds a Bachelor's Degree in Mechanical Engineering from the University of Kerala and has completed certifications in Lean Six Sigma Green Belt and Power BI with Excel.

Credentials

  • Events and Causal Factor Analysis
    Vector Solutions
    Jun, 2021
    - Apr, 2026
  • Using Power BI with Excel
    LinkedIn
    Mar, 2021
    - Apr, 2026
  • Lean Six Sigma Green Belt
    KPMG India
    Nov, 2015
    - Apr, 2026

Experience

    • Saudi Arabia
    • Oil and Gas
    • 700 & Above Employee
    • Technical Assessor
      • Jan 2020 - Mar 2021

      Assist the company in resolving critical performance issues affecting the company reputation and investigated major incidents and equipment failures with corrective action.Competency Assessment of technical team and gap analysis. Coaching provided to the crew for management systems, safety systems, maintenance standards and procedures.

    • Compliance Auditor
      • Jan 2019 - Jan 2020

      Carry out Management System Process Audit (Rig Operations Compliance) based on established process and checklists. Conduct meeting with rig staff prior to and after every audit, to explain the purpose and process of the audit, the identified gaps, and action items for corrections and improvements. Share findings with rig and management teams upon completion of the audit report. Review the action tracker sheet of past audits and update the action closure status to the operations and compliance management. Do a training session for Management System related topics per audit visit. Conduct periodic workshop sessions with operations staff for initiatives developed by the Operations Compliance Department.

    • Preventive Maintenance Supervisor
      • Apr 2018 - Jan 2019

      Supervising Preventive Maintenance activities of 7 land rigs. Equipment condition evaluation inspections and corrective action status follow up. Monitoring PM activity compliance in SAP system. Assisting rig technical teams in budget preparation and reviews. Providing technical support during equipment breakdown. Competency evaluation of rig technical crew. Training technical crew on using SAP Preventive Maintenance module.

    • SENIOR MECHANICAL ENGINEER (MAINTENANCE LEAD)
      • Mar 2010 - Jan 2015

      Monitored daily operation and maintenance of oil-drilling rigs to ensure plant availability and predictability of output/performance. Supervised core team of 5 maintenance engineers who oversaw maintenance operations for fleet of 15 offshore jack-up rigs and 40 land rigs; recruited new maintenance personnel. KEY ACCOMPLISHMENTS:• Designated as subject-matter expert for maintenance division and recognised for formulating and implementing methods to achieve divisional objectives.• Created and conducted monthly programs and information sharing sessions across all NDC rigs to improve breakdown recovery-time• Identified all HSE hazards and managed associated risks to as low as reasonably practical(ALARP) levels.• Devised process improvements following review of investigation reports.• Created insurance spares policy with control measures that (1) maximised utilisation and reduced misuse of high-value spare parts; (2) saved company millions of dollars in unnecessary use of budgeted inventory; (3) allocated sufficient supply of spare parts to cover unforeseen damages during major overhauls, eliminating need for procurement process; and (4) discouraged unplanned ordering of inventory in excess of budget.• Participated in commissioning, testing and acceptance of 3 new National Oilwell Varco (NOV) rigs in Jebel Ali, Dubai (contract value: USD $114M); 4 new onshore rigs(BOMCO) in China (contract value: USD $100M); and 8 island cluster well rigs in UAE (contract value: USD $432M). Involved in Selection of equipment and systems, conducted technical evaluations of offers, and participated in a HAZOP study, commissioning, and acceptance of rigs during these projects.

    • MAINTENANCE SUPPORT ENGINEER
      • Mar 2007 - Feb 2010

      Planned, executed, and implemented QHSE initiatives in maintenance organisation of 12 offshore jack-up rigs. Provided technical guidance and timely support services to operational staff during equipment breakdown and rig shutdown. Created SAP-based maintenance schedules and task lists, monitored compliance to timelines, and regularly reviewed existing maintenance plans. Performed troubleshooting and restoration during equipment breakdowns as well as installation and commissioning of new equipment and system upgrades for offshore rigs. Assisted procurement division in optimising spare parts inventory through stock proposals by identifying critical spares, consumables with minimum/maximum, and safety stock quantities.KEY ACCOMPLISHMENTS:• Earned promotion in recognition of work ethic, efficiency, productivity, and technical knowledge. • Developed and implemented policies and procedures for using OEM and non-OEM spare parts as well as backup-pool equipment, which helped standardise part quality, increase service reliability, and decrease project delays during equipment overhauls. • Improved efficiency and efficacy of equipment inspections and resulting corrective actions by standardising maintenance department’s audit and reporting procedures. • Supervised the commissioning, testing and acceptance of new rigs

  • ONGC
    • Mumbai Area, India
    • Deputy Superintendent Engineer (Mechanical)
      • Nov 1989 - Mar 2007
      • Mumbai Area, India

      Supervised oil-rig maintenance for largest Indian public-sector company in oil exploration industry. Installed and commissioned Varco top drives, solid control equipment, air compressors, and fresh water generators. Performed major overhauls on pedestal cranes, draw works, mud pumps, centrifugal pumps, rotary tables, and Caterpillar D399 diesel engines. KEY ACCOMPLISHMENTS:• Earned promotion from Maintenance Engineer to Supervising Mechanical Engineer due to comprehensive practical knowledge of offshore jack-up rig operations and revamping projects.• Supervised exploration-division data-acquisition units, vehicles, and other equipment. • Played key role on project team for major revamping and upgrade of Sagar Gaurav offshore jack-up drilling rig. • Made essential contributions to development and pilot implementation of SAP-based planning module for creating maintenance schedules for offshore jack-up rigs. • Presented with Chairman’s Award for outstanding service and performance. • Received numerous merit awards for launching cost-saving practices at offshore rigs.

Education

  • 1983 - 1988
    TKM College of Engineering , Kollam
    Bachelor’s Degree, Mechanical Engineering
  • 1983 - 1988
    University of Kerala
    Bachelor of Technology (B.Tech.), Mechanical Engineering

Suggested Services

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Industry Focus. “Oil and Gas”

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