Experience

• 

  Saad Ali Al-Essa Group Trading and Contracting

  • Saudi Arabia

  • Quality Assurance Manager- aramco approved

    • Mar 2020 - Present
    • Saudi Arabia

    - Liaison with PMT and QD for all QA/QC related issues,- Review and timely submission of all Quality System Deliverables as per Sch Q of the contract which includes the PQAP, Inspection and Test Plans (ITP,s), Audit Schedule, QC Manpower mobilization Plan, Approval Status of QA/QC personnel’s, Monthly Quality Management reports, Project Quality Index (PQI), weekly Quality Reports, Inspection and Fabrication Status reports of all PO,s etc.- Managed the audits at 15% and 60% completion of Procurement and Construction Phase and submitted the audit reports to PMT.- Performed the QA Review of all MR’s and PO’s before submission to PMT for Approval.- Reviewed the Inspection Assignment Packages before submission to PMT for Approval- Reviewed and Approved the Technical documents of vendors before start of manufacturing activities which include the ITP’s, QC procedures, Manufacturing Procedures, NDT Procedures, WPS and PQR’s, PWHT and hardness test procedures etc.- Attended the weekly Quality and Progress review meetings as MMG Quality representative and provided the solution of ongoing site Quality Issues.- Conducted the Quality Performance Review Meetings to address the lacking in QMS implementation and provided enough improvement recommendations. Issued the MOM of such meetings for record and necessary follow up.- Conducted the management review meetings after every six months and prepared the MRM reports for client information.- Developed and implemented the Quality awareness program covering all major construction processes.- Follow up the corrective actions against audit NCR’s and site issued NCR’s. Also followed up the corrective action against LBE (standard violations) received from Client.

• 

  Evergreen Contractors

  • Quality control manager - aramco approved

    • Sep 2018 - Feb 2020

• 

  Air Products

  • Jizan

  • QAQC Manager

    • Oct 2015 - Sep 2018
    • Jizan

    - Reviewed the QC procedures and submitted to client for Approval- Managed the Qualification of Welding Procedures, Welders performance Qualification through Approved third party according to ASME Sec.IX and client specification.- Reviewed the Welding and NDT Procedures and submitted for Saudi ARAMCO Approval. - Processed the Welders Qualification record to get the Job Clearance Cards from Saudi ARAMCO. - Conducted the training sessions for CWI, Mechanical Inspectors and Painting / Insulation Inspectors for QMS awareness. - Managed the Approval of QC Inspectors from Saudi ARAMCO.- Monitored the performance of Approved QC Inspectors and issued the necessary instruction sheets to improve their performance.- Prepared, reviewed and submitted the Quality System Deliverables (Weekly Weld Status Report, QC Two Week Look Ahead Schedule, QC Organization Chart, QC staff Leave Schedule) to Saudi ARAMCO according to their Quality Management System.- Conducted the internal Audit according to the Project Quality Manual and issued the internal audit reports with proposed corrective actions. - Conducted the management review meeting every six month and evaluated the effectiveness of Quality System.- Developed a system for Material Traceability of all material components used in construction of various piping systems and implemented at site. Also introduced a document Control System and implemented on this project. Developed a calibration Log of all measuring, inspection and testing equipment, tools and instruments and follow up for their periodic calibration.- In short, Implemented ISO 9001-2008 Quality Management System as per SAUDI ARAMCO requirements.

• 

  Sadara Chemical Company

  • SDL building Projects Package C & D, Jubail

  • Quality Unit Lead

    • Mar 2014 - Oct 2015
    • SDL building Projects Package C & D, Jubail

    - Quality audit of the Contractor as per their PQP and Schedule “Q””- Review Contractor’s top management review meeting.- Review of Contractors audit report and suggesting the necessary actions- Review, approve and assure the implementation of the Contractor Project Quality Plan”.- Ensure a robust cross checking /process-audit register. Review /approval of NDT procedures and technician’s qualifications. - Responsible for evaluating Contractor’s monthly Project Quality Index (PQI) Score.- Interviewing the Contractor Quality personnel and managing their approvals- Review of the Contractor submitted ITPs and assuring the compliance to the Project Quality Requirements.- Responsible to forward all weekly quality highlights to higher management for their information.- Manage site activities, test reports, sampling of different materials and coordinate with third party for their submittals of the reports on time- Ensure welder’s qualification test are performed and initial joints are radiographed. Assign Inspectors to their designated area and task. - Review and evaluate radiographic films. - Ensure hydro / pneumatic testing activities by the contractor and subcontractor are as per ITP. - Review the response of our Quality team to Contractor’s Submitted Quality documents. - Managing NCRs, Positive and & Negative surveillances.- Attend and highlight weekly quality meeting to discuss the issues and about the preventive actions.

• 

  ABS Consulting

  • Saudi Aramco Project "King Abdullah Sports City Project"

  • Senior QA Engineer

    • Jun 2012 - Jan 2014
    • Saudi Aramco Project "King Abdullah Sports City Project"

    - To plan and supervise Contractor inspection activities and review of Contractor QC performance.- To conduct inspection of raw materials, bought out items and review of material test certificates (MTC) and the specification requirements. - Evaluating the complies and noncompliance and escalating it accordingly- To review and approve quality control procedures / work instruction, SATIP (inspection test plans) according to ARAMCO requirements and monitor the implementation. - To supervise staff for reporting, recording and inspection activities.- To have a proactive approach in problem solving.- Review of QAQC qualification before mobilization- Assuring that Contractor is following all the applicable standards at site- Monitoring and arranging Quality awareness trainings for QAQC Staff- Review and approve Contractors Two week look ahead schedule- Review Contractor’s top management review meeting- Participate in in evaluating Contractor’s monthly PQI Score.- Review of Contractors audit report and suggesting the necessary actions in eliminating those in future. - Witnessed welder’s qualification test. Assigned Inspectors to their designated area and task. - Prepare daily fit up and welding report, including NDT table- Monitor and prepare reports on welds rejection % and informing to management.- Review and evaluate radiographic films. - Witnessed hydro / pneumatic testing activities by the contractor and subcontractor as per RFI. - Review test package after line check prior for hydro or pneumatic testing. - Verify punch list item for reinstatement.

• 

  Mohammad Al-Mojil Group MMG

  • Saudi Aramco "Yerp SP6 Project" Yanbu

  • QAQC Engineer

    • Jun 2012 - Jan 2014
    • Saudi Aramco "Yerp SP6 Project" Yanbu

    - To interface and coordinate with clients for qc matters and coordinate with 3rd party inspection agencies for all related inspection activities Reviewing of ITPs. Monitor daily field construction operations to ensure compliance with approved projects/design drawings and approved projects/ quality plans. - Alignment setting out with level survey checks. - Soil sampling and testing checks in formation, general fill, sub base and road base materials. - Concrete mix design checks, including aggregate and cement sampling and testing.- Surface regularity measurements ensuring compliance with specified tolerances all layers of construction. - To undertake qc functions in the workplace for daily qc activities. - To conduct inspection of raw materials, bought out items and review of material test certificates (MTC) and the specification requirements. - To prepare quality control procedures/work instruction, ITP (inspection test plans) according to project/ client requirements and follow-up for its approval and monitor the implementation. - To plan and supervise subcontractor inspection activities and review of sub-contractor QC performance. - Responsible for carrying out receiving inspection of project materials based on specification standards related to civil works. - Verifying the calibration status of monitoring and measuring devices. - Responsible for conducting inspection and maintaining quality records related to all civil activities. - Liaise with the external testing laboratory and maintain records pertaining to soil testing, density test, compaction test, cube tests etc.

• 

  Jers Engineering Consultants

  • Pakistan

  • QAQC Engineer

    • Jul 2004 - May 2012
    • Pakistan

    Witnessing Application of Coating, Fabrication, Holiday Test, Backfilling etc.- Conduction of procedure qualification tests as per ASME IX, ASME VIII and applicable project specs. - Surface regularity measurements ensuring compliance with specified tolerances all layers of construction. - - Reviewing of ITPs. Monitor daily field construction operations to ensure compliance with approved projects/design drawings and approved projects/ quality plans. - - To undertake qc functions in the workplace for daily qc activities. - - To conduct inspection of raw materials, bought out items and review of material test certificates (MTC) and the specification requirements. - - To interface and coordinate with clients for qc matters and coordinate with 3rd party inspection agencies for all related inspection activities. - Review radiographic films and evaluate the weld quality.- - To prepare quality control procedures/work instruction, ITP (inspection test plans) according to project/ client requirements and follow-up for its approval and monitor the implementation. - - To plan and supervise subcontractor inspection activities and review of sub-contractor qc performance. - - Responsible for carrying out receiving inspection of project materials based on specification standards related to civil works. - - Verifying the calibration status of monitoring and measuring devices. - - Responsible for conducting inspection and maintaining quality records related to all civil activities. - - Liaise with the external testing laboratory and maintain records.- - Concrete mix design checks, including aggregate and cement sampling and testing.- - Asphalt mix design checks, including aggregate and bitumen sampling and testing, also transportation and laying specification requirements