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Bio

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Abdul Malik is a seasoned manufacturing professional with 30+ years of experience in Lean Manufacturing, Continuous Improvement, and Engineering. He has held various leadership positions, including Director of Engineering, Plant Manager, and Technical Manager. Malik has expertise in manufacturing operations management, product development, and contract negotiation. He has worked with top companies, including Jacuzzi Luxury Bath, Holland Manufacturing Corporation, and Gerber Plumbing Fixtures LLC.

Experience

  • Jacuzzi Luxury Bath
    • 14525 Monte Vista Ave., Chino, CA. 91710
    • Director of Engineering - Sanitary Ware
      • Nov 2011 - Dec 2012
      • 14525 Monte Vista Ave., Chino, CA. 91710

      1- Assessed and evaluated strategic Sanitary Ware suppliers. 2- Developed new product at supplier's facility by providing technical assistance.3 - Negotiated pricing and continuous and supply of quality products.4- Developed exclusive packaging and ware housing requirements.5- Monitored the product development and product launching project for on time delivery of quality product to our customers.6- Reduced product cost through research and development by working with secondary part suppliers.7- Tested and verified product to meet our quality specifications.8 - Worked with IAPMO and other regulatory agencies for certification of product.

    • Plant Manager
      • Apr 2008 - Nov 2011

      • Manage daily operations of Refractory shape manufacturing plant. Responsible for continuous improvement projects. Have improved productivity and reduced labor costs by 15%. Reduced inventories to manageable level and improving product flow throughout the manufacturing process. Developed and implemented SOP’S of new refractory shapes and improved quality. Developed procedures to reduce manufacturing losses.

    • United States
    • Building Materials
    • 100 - 200 Employee
    • Plant manager
      • Apr 2001 - Aug 2007

      Coodinated the activities of the Office and manufacturing managers and supervisors. Responsible for execution of the production schedules effectively and efficiently and improvement of productivity. Responible for contnuous improvement, cost reductuion and elimination of waste. Actively involved in improving yields, quality and glaze and slip properties.Responsible for plant P & L.

    • Plant Manager
      • May 1993 - Apr 2001

      • Managed, directed and supervised the activities of 24 Office, production, quality assurance and RD & D staff.• Managed the expansion projects in 1994 and doubled the capacity of the plant to meet increased customer demand. • Improved the plant productivity and profitability through changes in production methods, design, and quality improvements that resulted in 30% labor savings.• Implemented the china loss reduction program by analyzing the defects and working with the staff to find the root causes of the problems using fishbone analysis and implementing SPC control parameters and reduced loss by 10%

Education

  • 1972 - 1975
    North Staffordshire Polytechnic
    Technical Manager's Diploma in Ceramics Technology, Ceramics, Whiteware
  • 1966 - 1969
    University of the Punjab, Lahore
    Bachelor of science, Physics and Mathematics

Suggested Services

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Industry Focus. “Manufacturing and Production.”

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