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Abd-rahman Muhamad-norzaman is a seasoned mechanical engineer with 26 years of experience in plant reliability and maintenance, asset integrity management, and technical support. He has worked in various industries, including petrochemical, power, and naval shipyard. He has expertise in plant reliability and maintenance, asset integrity management, and technical support, with experience in managing maintenance teams, leading projects, and dealing with regulatory bodies. Abd-rahman holds a Bachelor of Engineering degree in Mechanical Engineering from the University of Science Malaysia.

Experience

    • Senior Engineer
      • Dec 2016 - Present
      • Johor Bahru

      Responsible for plant reliability and maintenance to ensure plant stability and achieve production target. Involved in LCTM Asset Integrity Management project. Experienced in CCM study and RBI re-assessment project with DNV consultant. Experienced in managing equipment and piping CUI inspection and rectification. Experienced in dealing with DOSH for CF renewal and CF extension, above ground pipe NDT inspection for OSBL and Terminal area, UPV and Pipe CUI inspection and Drone inspection arrangement.Experienced and conversant with company maintenance management strategy and system. Hands on experience on managing Boiler maintenance and shutdown for DOSH inspection, Naphtha/Propylene/Benzene tank shutdown maintenance for DOSH and API 653 inspection, waste water treatment plant maintenance, Naphtha cracker plant maintenance, Terminal and Jetty area equipment maintenance. Experience in leading maintenance team during Plant Turnaround.

  • Alstom Power
    • Lumut Perak
    • Service and Sales Manager
      • Oct 2008 - Aug 2016
      • Lumut Perak

      Responsibility1. In-charge Site office in customer premises providing daily support to customer CCGT power plant (Lumut Power Plant)a. Provide technical support to customer on plant maintenance and operation.b. In co-operation with customer, advice and planning the routine major overhaul for all 9x Gas Turbine and 3x Steam Turbine including project preparation on project budget, scope of work, major milestone, spare parts, manpower and tools requirement.c. Act as OEM Project Engineer supporting and advising customer on major overhaul execution, planning, managing and coordination of all rotating/static equipment removal, overhaul, installation and maintenance/repair work and ensure project was delivered on time.d. Dealing with Technical department and procurement department in Switzerland Head office on technical matters and spare parts requirement/ordering.e. Carry out tender preparation and documentation, negotiation and payment to sub-contractor and supplier.f. Responsible for yearly order forecast, order intake, and sales for Lumut Power Plant customer.Technical experience and knowledge on the following :-a) Managing major overhaul of Gas Turbine and Steam Turbine unit for Lumut Power Plant (1,970MW CCGT) which including of the following scope:• Removal, Dismantling, Service, repair, reassemble and reinstall Gas Turbine block and Steam Turbine block/equipment i.e. Thermal Block, Journal & Thrust Bearing, combustor, pump and valve.• Dismantle, service, replace turbine and compressor blade/vane.• Turbine alignment, moto roll and commissioningb) Turbine and compressor upgrade to increase power output to 13-15MWc) Managing/coordinating Gas Turbine intermediate inspection.d) Arrange and oversee on site machining of GT rotor due to crack with portable lathe machine.

    • Senior Executive
      • Oct 1995 - Sep 2008
      • Lumut Perak

      Experience in managing Ship repair production team with 40 nos of staff as follows:1. Unit Head of Mechanical Maintenance Unit.a. Responsible for all technical aspects, associated with maintenance/repair & overhaul of Mechanical equipment.b. Monitoring, updating and scheduling of all repair, maintenance and machining activities undertaken by the unit.c. Monitoring and responsible for administration, discipline, identifying staff training and appraisal.d. Responsible on all job quality control and EHS aspect and achieve customer requirement through standard specification and procedures.Responsible for unit maintenance and budgeting. Experience on the following equipment:a) Proposed and managing retrofitting project until system commissioning on 1.1 million Btu/hr air conditioning plant worth RM 1.5 million for Royal Malaysian Navy ship, KD HANG TUAHb) Major overhaul, installation and troubleshooting works on various type of HVAC & Refrigeration system i.e. Carrier 436 Kw Chiller Water System and plant with NBCD system, Noske-Kaeser 340 kW Chilled Water system and York Refrigeration system.c) d) Major overhaul/service /repair of MTU 1163,538 and 396 series diesel engine, air compressor, various type of compressor, chiller, condenser, evaporator, cooling coil, sea water pump, chilled water pump, sea water & chilled water pipe.2. Experienced in procurement and contracting worka. Involved in vendor developement program.b. Managing in-house contractor and workload distribution.c. Monitoring contractor performance.d. Managing and verify contractor claim based on company standard work rate and negotiation process.

Education

  • 2005 - 2009
    University of Science Malaysia
    Bachelor of Engineering (B.Eng.), Mechanical Engineering

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Industry Focus. “Chemical Manufacturing”

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