Boon Yau TAY

Senior Industrial Engineer at STATS ChipPAC Ltd.
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Location
Singapore, SG

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Experience

    • China
    • Semiconductors
    • 1 - 100 Employee
    • Senior Industrial Engineer
      • Jul 2013 - Present

      • Capacity study & tool utilization analysis for wafer process production. Brainstorming on the bottleneck area to support for the volume demand. • Ramp plan capacity analysis.• Motion time study and manpower optimization. Labor productivity improvements. • Develop equipment capacity model to improve fab capacity. • Determine and justify manpower requirement/ request. • Define & design supply chain flow to improve the lot cycle time, machine OEE & output. • Define &… • Capacity study & tool utilization analysis for wafer process production. Brainstorming on the bottleneck area to support for the volume demand. • Ramp plan capacity analysis.• Motion time study and manpower optimization. Labor productivity improvements. • Develop equipment capacity model to improve fab capacity. • Determine and justify manpower requirement/ request. • Define & design supply chain flow to improve the lot cycle time, machine OEE & output. • Define & improve operational flow to improve machine OEE & output in the production. • Use JMP on the data analysis to define the OEE / Output loss root cause. • Involve in Lean project; continuous improve flow/layout efficiency, reduce & eliminate non value added activities, increase productivity, etc. • Participated in cycle time and productivity improvement project of consultancy Flowvision for 6 months. • Was stationed at the other plants at Taiwan, South Korea & China to help on the plant's productivity improvement. Show more Show less

    • Senior Manufacturing Engineer
      • Jun 2008 - Jul 2013

      • Ensure all production is being carried out according to the production scheduleProject Management toimprove the production line. Customer/Supplier interface• Overcome capacity constraints and study to utilize the machine.• Improve operation effectiveness and quality.• Monitor production area to meet production target of output, Cycle time and yield. • Ensure safety, discipline and housekeeping compliance by all personnel and take actions on violators.• Present… • Ensure all production is being carried out according to the production scheduleProject Management toimprove the production line. Customer/Supplier interface• Overcome capacity constraints and study to utilize the machine.• Improve operation effectiveness and quality.• Monitor production area to meet production target of output, Cycle time and yield. • Ensure safety, discipline and housekeeping compliance by all personnel and take actions on violators.• Present daily production indices in module meetings and highlight key priorities for the Engineering teams to focus on.• Lead and manage a team (4 shifts) of Wafer Fab Specialists in the day to day operations to meet daily targets. • Reticle management• Chemical usage management to meet the cost savings target. Show more Show less

    • Senior Industrial Engineer
      • Feb 2006 - Jun 2008

      Plan & set up factory layout, include production line, material storage• Factory space study & optimization.• Execute line buy off upon line setup accomplishment by vendor & ensure lines are entirely ready for audit/ production.• Troubleshoot & analyze abnormal conveyor issues/ failures.• Cycle time study and optimization. Reduce non-value added activities.• Determine and justify manpower requirement/ request.• Define & design material KANBAN analysis, identify material… Plan & set up factory layout, include production line, material storage• Factory space study & optimization.• Execute line buy off upon line setup accomplishment by vendor & ensure lines are entirely ready for audit/ production.• Troubleshoot & analyze abnormal conveyor issues/ failures.• Cycle time study and optimization. Reduce non-value added activities.• Determine and justify manpower requirement/ request.• Define & design material KANBAN analysis, identify material KANBAN space.• Define & improve material & operational flow of the factory• Involve in Lean project; continuous improve flow/layout efficiency, reduce & eliminate non value added activities, increase productivity, reduce cost, etc.• Before involve in the project of whole factory relocate to PTP & make sure the company shifting to PTP by time and smoothly• Other duties upon request by superior from time to time. Show more Show less

Education

  • James Cook University
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  • Nilai international college (Malaysia)
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