zain vayani

Assistant Manager Production at ANZO Chemicals
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Contact Information
us****@****om
(386) 825-5501
Location
Pakistan, PK

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Experience

    • Chemical Manufacturing
    • 1 - 100 Employee
    • Assistant Manager Production
      • Jan 2013 - Present

      -Responsible of the entire shift’s performance and activities related to Manufacturing of home care and personal care products from Raw Material to Finished Goods and Dispatching. -Responsible of Designing and implementing effective production processes at Production floor. -To prepare/achieve daily/monthly production targets/reports by managing the allocated resources. -To manage and control the production process in relation to man-machine activities. -Production layout of the floor according to the desired requirement of the product flow. -Performed time studies on production equipment and process to successfully establish production bottlenecks. -Reducing the rework percentage on the floor. -To improve MOP (Measure Of Performance) and Productivity by effective utilization of man power/hours and production. -Adopting the safety policy by minimizing/eliminating UNSAFE ACTS and training workers regarding them. -Training of workers so that they can utilize their skills more efficiently. -To ensure preventive maintenance of the machines. -Improving the process by adopting 5’s and KAIZEN technique. -Responsible of maintaining zero WIP. Show less

    • Production & Planning Engineer
      • Jun 2012 - Dec 2012

      -Distribution of work load to operators in order to achieve daily production target. -Ensure that the quality of the Products is of the quality expected by the clients -Ensure that the Health, Safety and Environment goals for the company are achieved -Conducting time and motion studies for establishing standard times for production and improving work methods -Planning day to day production to achieve maximum production -Plan , Organize and control all the production activities -Utilization of manpower accurately and Organizing daily work at shop floor -Analysis of daily consumption and generation of production reports -Forecasting and Collect Raw Materials from store for Continuous Production -Removing useless work & supervise Hourly Production -Introduce and follow methods and techniques to improve productivity, save cost, reduce rejection, wastage and make way for a better flow of work -Implementation of 5'S & Kaizen Activities -Ensured proper housekeeping and coordinating with workers -Leading a team of 16 members including workers and their supervisor in charge -Responsible for the production of Crown Caps -Minimize Machine downtime through Preventive Maintenance -Do Maintenance of Machines with maintenance team Show less

    • Textile Manufacturing
    • 1 - 100 Employee
    • Trainee Engineer
      • Apr 2011 - May 2012

      -Applying methods of time study to increase Productivity -Implementation of 5’S and Kaizen activities -Handling Skilled Man power & Administration of shop floor -Minimize Machines downtime through preventive maintenance -Improvement in Floor Layout & Making Process Flow -Making SOP’s for Processing Machines & Processing KPI’s -Make & Analysis daily Production Reports -Ensure usage of critical components on all processing machines -Planning and modifications for reducing breakdowns Show less

    • Internship
      • Nov 2009 - Dec 2009

      Development of SOPs Layout Designing Time & Motion Study Development of SOPs Layout Designing Time & Motion Study

    • Internship
      • Jun 2009 - Jul 2009

      Design and development of FMEAs for wire Harnesses and it implemented Control plan and process flow for wire harnesses Audit against SOP and work on TS-16949 Worked on Kaizen and 5S Design and development of FMEAs for wire Harnesses and it implemented Control plan and process flow for wire harnesses Audit against SOP and work on TS-16949 Worked on Kaizen and 5S

Education

  • NED University of Engineering and Technology
    Bachelor of Engineering (BE), Industrial and Manufacturing Engineering
    2007 - 2010

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