Zach Eckhoff
Engineering Manager at Robinson Rubber Products Company- Claim this Profile
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Experience
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Robinson Rubber Products Company
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United States
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Plastics Manufacturing
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1 - 100 Employee
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Engineering Manager
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Jul 2021 - Present
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ProMed Molded Products
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United States
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Medical Equipment Manufacturing
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1 - 100 Employee
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Applications and Tooling Manager
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Apr 2020 - Jul 2021
-Manage and implement new technologies, capital equipment purchases and processes-Generate company policies for new technologies and business units-Supervise direct reporting staff within the Mold Crib-Set employee goals and objectives-All duties of the Applications Engineer
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Application Engineer
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Oct 2019 - Apr 2020
-Maintain expert level of product knowledge and application-Maintain customer relationship and satisfaction following a sale-Primary technical resource for Sales, Estimating and New Product Development-Assist to resolve customer issues or difficulties in a manner that is consistent with the company mission, values and financial objectives-Identify customer needs and new manufacturing capabilities to help future growth-Coordinate with molding machine manufactures for purchase of proper molding equipment-Assist with strategic planning initiatives and deployment (Hoshin Kanri, X-matrix, SWOT)-Assist in the design and development of new molds and tooling-Provide component design and customer specification development support to NPD-Review customer specifications and component design; provide evidence of part specific molding challenges pre mold build-Provide filling/curing/shrink simulations to mold designers; provide mold design considerations-Provide process optimization simulations to NPD Engineers during process development
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New Product Development Engineer
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Oct 2014 - Oct 2019
-Develop and troubleshoot new processes for silicone, plastic and value added products -Write validation and qualification plans/reports for new products (IQ, OQ, PQ) -Perform investigation of root cause analysis (RCA) -Implement corrective action as it pertains to customer complaints and non-conformances -Generate standard operating procedures and manufacturing instructions (SOP, WIG) -Generate project plan and ensure execution as scheduled (Gantt) -Communicate with customers to ensure all quality requirements are met-Provide regular project status to customers and management throughout the entire project-Identify and document process failure modes and effects (pFMEA)-Provide design for manufacturability considerations at the beginning of each project (DFM)-Aid the design of new molds and molding equipment for each product -Design tooling for automated processes – coordinate manufacture with vendors (EOAT)-Monitor, train, assist with new product releases in production for the 1st year -Provide support for all manufacturing processes in New Product Development
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New Product Development Quality Technician and CMM Programmer
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Aug 2009 - Oct 2014
-Program multi-sensor CMM on all new products -Perform measurement system analysis (MSA, GRR, ANOVA) -Complete first article inspection and evaluate process capability (Cpk, Ppk, tolerance intervals) -Draft measurement methodologies for all new products -Provide production training for all new measurement procedures -Design inspection fixtures -Qualify all new measurement fixtures and equipment
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Quality Assurance Inspector
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Nov 2008 - Aug 2009
-Perform final dimensional and visual inspection on manufactured parts-Maintain QA records-Process non-conformances
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Receiving Inspector
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Aug 2005 - Nov 2008
-Inspect and inventory all incoming components-Perform first article inspection-Calibrate inspection equipment -Inspect and inventory all incoming components-Perform first article inspection-Calibrate inspection equipment
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Education
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Hennepin Technical College
Associate of Arts and Sciences - AAS, Engineering Design