Josef Gibraltar

Lead Mechanical Engineer at Tudelü
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Location
Teaneck, New Jersey, United States, US
Languages
  • English -
  • Hebrew -

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Experience

    • United States
    • Design Services
    • 1 - 100 Employee
    • Lead Mechanical Engineer
      • May 2022 - Present

    • Israel
    • Armed Forces
    • 700 & Above Employee
    • New Product Introduction Engineer
      • 2019 - 2021

      Managed projects from inception to successful completion adhering to timeline and budget constraints. Developed action plans and estimated required resources, including workforce and materials.Practiced lean manufacturing techniques to eliminate waste, reduce defects, assure quality, optimize lead time, and ensure overall customer satisfaction.Wrote detailed technical specifications, SOW, PDR, and CDR documents.Troubleshot and resolved technical problems promptly and efficiently, led lab analysis, and modified products to meet customers’ needs and requirements.Gained valuable experience working with ISO 9000 and 9001 methodologies.Key Contributions:-Developed a new welding process at GMAW/GTAW based on WPS/PQR procedures that reduced the welding cycle time by 25% and the mistake rate by 70%.- Requested by leadership to mentor production employees and conduct training sessions on reading drawings and geometrical tolerances based on ISO and GD&T standards.- Promoted from ME to New Product Engineer due to proven results, expertise, and communication skills.

    • Manufacturing Engineer
      • 2016 - 2019

      Delivered production instructions for a new e-packaging project focusing on improving the digital communication of the ground forces.Worked closely with the end users and provided support for mechanical problems. Developed and designed manufacturing tools and fixtures using CAD/CAM software.Key Contributions:- Developed a new process to replace manual G-Code programming with CNC software that enabled advanced analysis and debugging.- Increased material utilization by 30% using nesting software and defining the exact material needed.- Implemented GD&T standards during the planning stage and decreased production mistakes by 50%.- Wrote 20+ machinery specifications that translated into $3M purchases of various machines, including CNC Turret Punch Press and CNC lathe with Y axis.- Reduced cycle time on assembly lines by approx. 30% by eliminating NVA activities.

    • Laboratory Technician
      • 2015 - 2016

      Served on a team of 4 engineers performing NDT and DT procedures. Maintained and calibrated hand-held and on-line monitoring equipment.Worked in accordance with industry regulations such as EN 671 (firefighting systems), ISO 1167 (thermoplastics pipes), ASTM B604 (coating test), etc.Key Contributions:- Analyzed existing standards and developed new testing protocols for various gas and water products. - Provided technical guidance and on-site training to team members, reviewing new equipment and safety rule

Education

  • The Academic College of Tel-Aviv, Yaffo
    Master of Business Administration - MBA
    2018 - 2020
  • Afeka Tel Aviv Academic College of Engineering
    Bachelor of Science (BSc), Mechanical Engineering
    2012 - 2016

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