VIVEK KOLENCHERY VIJAYAN
Senior Quality Control Technician and Certified Welding Supervisor at Samco Machinery- Claim this Profile
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Bio
Credentials
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Certified Welding Supervisor (CWS)
CWB Group
Experience
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Samco Machinery
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Canada
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Industrial Machinery Manufacturing
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100 - 200 Employee
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Senior Quality Control Technician and Certified Welding Supervisor
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Jan 2020 - Present
Roles and Responsibilities Developed markup drawings and inspection reports in accordance with the customer specifications Developed and issued Bill of Materials/ Traveler specified to the daily production plan Experience in using various metrological methods and Instruments for inspection Issued NCR’s, knowledge in ECR, Disposition of issues, Corrective and Preventive actions, and Lessons learned Knowledge and experience working with industrial Fabrication procedures and process, such as Welding, Grinding and Brake press forming Experience in working with ERP software such as Microsoft Dynamics AX Experience working with Engineering, Electrical, Assembly, Machine shops and Fabrication departments for quality concerns Collected Qualitative and Quantitative production data for insight generation Monitored production using statistical methodologies such as capability study, Gauge R&R, descriptive and inferential statistics Supported Quality Manager on continuous improvement initiatives Performed Process and Product Audits Attended product launch meeting and provided input for CTQ product features Approved incoming materials by confirming specifications, rejected and returned unacceptable materials. Monitored production by performing Receiving, FAI, in-process, Last off and Dock Audits Provides inputs in preparing PPAP documentation including Process flow chart, PFMEA and Control plans Supported the quality and production teams on Root Cause Analysis for Corrective and Preventive Actions Assisted Purchasing department with new supplier evaluation and supplier performance review Show less
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Microart Services Inc.
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Canada
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Appliances, Electrical, and Electronics Manufacturing
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1 - 100 Employee
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Quality Control Technician
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Jun 2018 - Dec 2019
●Assist in inspection, adjusting and evaluation of incoming electronic components and assemblies to ensure conformance with product specifications ●Operation of Cluso Vision System equipment for First Article Inspection (FAI) ●Develop applications/programs for printed circuit boards (PCBs) using CAD software for the control of computer-assisted optical inspection (AOI) machines ●Inspection of PCB to the criteria established in the IPC-A-610 and IPC-J-STD-001 ●Collect and compile operational data, and assist in the development of specifications and reports ●Collect, analyze data and samples, and conduct inspection and testing of prototypes to specifications ●Conduct work measurement to reduce the time consumption of AOI inspection by modifying or redesigning the program Show less
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Stratosphere Quality
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United States
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Outsourcing/Offshoring
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700 & Above Employee
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Quality Control Inspector
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Oct 2016 - May 2018
• Examine manufactured products, primarily automotive parts to ensure their parts meet all standards of presentation and quality • Study product specifications and work instructions. • Perform visual inspections, mechanical and functional verification of parts to ensure compliance to set specification and quality standards. • Tag and isolate defective material, Provide description or justification for defective materials • Visually compared parts against one another to assess and detect manufacturing variation in process • Used measurement tools such as Vernier, gauges and altimeters to take accurate readings • Accept or reject finished products, send back for rework the products as required. • Documenting inspection results by completing reports and logs, summarizing re-work and scraps. • Maintained record of inspections and prepares list of defects for lessons learned purpose. • Interdepartmental communication to ensure compliance with specs and to facilitate acceptance of parts. • Collect, compare and analyze Data of inspections performed. • Communicated with supervisors to exchange information regarding quality issues and targets. Show less
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Ficus polymers Limited
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Kottayam Area, India
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Junior Quality Control Technician
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May 2014 - Jan 2016
•Setup machines and equipment’s based on work-order demands. •Operate and tend machinery used for mixing, calendaring, extruding, moulding and curing rubber materials or rubber products •Load or feed rubber, pigments, filler, oil and chemicals into machines •Supervise and co-ordinate the activities and tasks of production workers •Identify necessary procedures to achieve scheduled work and daily goals •Synchronize tasks and activities with packing and shipping department •Troubleshoot and perform corrective actions for production issues to enhance efficiency of production and quality of final products •Analyze and record instrument readings, verify dimensions of final rubber product using measuring devices in accordance with customer needs •Clean and lubricate generators, motors, press, boilers and perform other routine equipment maintenance duties •Prepare, document and complete production and quality inspection reports •Train or assist in training new workers focusing on job responsibilities, safe work practises and following company policies Show less
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Education
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2016 - 2018
Lambton College
Post graduate diploma, Quality engineering management -
2010 - 2014
Gurudeva Institute of Science and Technology, Vennimala, Payappady P.O, Puthuppally, Kottayam
Bachelor of Technology (BTech), Mechanical Engineering
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