Vipin Madappattuparambil
Project Engineer & Process Engineer at ABio Orthopaedic (M) sdn Bhd & Straits Orthopaedics ( Mfg) Sdn Bhd- Claim this Profile
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English Full professional proficiency
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Hindi Native or bilingual proficiency
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Tamil Native or bilingual proficiency
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Malayalam Native or bilingual proficiency
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Kannada Native or bilingual proficiency
Topline Score
Bio
Credentials
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Six Sigma Green Belt
Shreyas Quality Management System
Experience
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Straits Orthopaedics (Mfg) Sdn Bhd
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Medical Device
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200 - 300 Employee
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Project Engineer & Process Engineer
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May 2014 - Present
To critically analyse manufacturing processes associated with the manufacturing of medical devices in order to define opportunities for efficiency improvements and leading the delivery of these benefits. To conduct improvement projects within area of expertise as part of multi-disciplined teams. Provide the engineering input & solutions for new products and process introduced. To design/carry out and report in a timely manner engineering activities to support product/process design and developments. To use their engineering knowledge in order to ensure the effective introduction of new processes including new capital equipment.Deliver results by preparation and project management of activities -Support business key metrics with ongoing process improvements and introduction of new technology. -Competent in validation requirements on new equipment -Assist in the adoption of test methods, equipment acquisition for product testing, validations/qualifications, statistical analysis of data for significance and other requirements through review and approval of protocols and reports. -Design & develop tools, fixtures, gages and special equipment for manufacturing operations and new product / process introductions in conjunction with Toolroom Technicians and Manufacturing Engineers. -Support ongoing Safety Incident corrective actions and ERGO team initiatives/actions -Lead technology selection and process design for product manufacture. -Manage Partner Development, technology Readiness Assessments, PFMEA/risk assessment studies and process -Development/validation activities. -Deliver stable, lean manufacturing solutions. -Budget controlLead continuous improvement activities on key processes. Show less
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Precision springs
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Penag ,Malaysia
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Process & Production Engineer
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Jul 2012 - Jan 2014
Lead, manage and strategize manufacturing planning for the development of stamping ports for new model introduction, product enhancement and (Knock Down) KD project to meet vehicle product planning criteria - Quality, Time and Budget Execute and monitor stamping part's production preparation works to achieve the Company's dies / equipment standard requirements, ISO process and procedures, investment and procurement criteria, safety and to the latest engineering updates Support and provide coordination for stamping production productivity activities by improving process / product efficiency, optimizing capacity utilization and coordinate rationalization program Review and monitor stamping engineering asset by managing machine & tooling preventive maintenance, refurbishment, upgrading programs and new equipment purchase through capital and operational expenditures (CAPEX / OPEX) Participate in manufacturing quality improvement team and the Company's cost-down initiative Show less
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dormakaba
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Switzerland
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Wholesale Building Materials
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700 & Above Employee
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Tool Room Supervisor
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May 2011 - Jun 2012
Ensures tools are maintained and production-ready to support daily production requirements. Ensures the Tooling Support Technician team is well-organized and staffed to provide timely response to a down tool and provide tooling preventative maintenance activities. Ensures that tooling technicians are fully trained in safe operating practices and procedures. Ensures all forms and tags specified in our procedures and work instructions are always utilized and properly completed by the tooling team members. Ensures these procedures and work instructions are maintained and current. Schedules tool room work to optimize resource utilization and tool room equipment performance while ensuring tools are ready for production. Develops and maintains a tooling preventative maintenance program to ensure optimal tooling performance and availability for production. Defines and manages the tool room budget to optimize performance and minimize cost. Utilizes 5S as a means of driving the continuous improvement process and ensuring the tool shop is clean and well-organized. Strives to identify and eliminate waste. Utilizes visual management tools and techniques to promote best practice and minimize downtime. Sets clear performance expectations for the team and team members. Promotes an atmosphere of mutual respect and establishes a well-understood code of conduct amongst team members. Holds team members accountable for the quality and timeliness of their work. Works closely with Production and Quality and their respective teams to drive continuous improvement in product and process particularly leading the effort to improve tooling performance as it relates to part quality and production throughput. Leads the efforts to identify problem tools and works closely with Production to optimize tool performance. Ensures tool room equipment is well-maintained and operating at maximum efficiency. Ensures healthy and safe work conditions are maintained at all times on the plant floor. Show less
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NASH Industries (I) Pvt. Ltd.
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Motor Vehicle Manufacturing
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500 - 600 Employee
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NPD Engineer
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Apr 2008 - Mar 2010
Product Development Stage(Project To Proceed): Responsible for Raw material and finished product analysis. To determine design input requirements are adequate and complete. Carry out method development and validation for new products. To conduct briefing and kick-off meeting of new parts involves HODs and/or their representatives. To ensure all departments involves at the appropriate stages of the gdesign and development cycle. Run the project in one team, conduct and monitor technical assistant and operator. Planning the material used (working size, characteristic) and processes. To deal with supplier for material and process requirement such as ICP and MSDS data. To deal and discuss with tooling supplier/vendor for lay out design and process involve. After final product had been developed, have to proceed for QC gate and start to do limit. Finally, the product (part) dimension have to measure (follow checkpoint gave by customer). Equipment used is scale ruler, calliper, measuring scope,CMM. Prepare data to submit with sample to customer. Mass production(MP) Stage: After part approved, and then going to MP (mass production). To inform respective departments upon receiving customer’s approval. To prepare related documents such as BOM (build of material) and WI (working instruction) for production line. To ensure all necessary documents for product transfer is completed as scheduled. To make sure the part run smoothly in production line. To implement process controls and test methods by assessing reliability and reproducibility. Monitor the troubleshooting of production process. Doing process improvement for the entire success project. Doing cost down activities. Show less
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NASH Industries (I) Pvt. Ltd.
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Motor Vehicle Manufacturing
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500 - 600 Employee
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Senior Tooling Engineer
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Jul 2007 - 2008
Report to the Manufacturing Engineering Director, responsible to manage plastic and metal mechanical component suppliers to build and refine tools to achieve target specifications over manufacturing volume and variation. This will include ownership and accountability for the domains of supplier selection and development; component NPI development and qualification analysis; tooling strategy and purchasing recommendations; technical analysis; cost budgeting; and pricing negotiation. extensive knowledge of product design, tooling & manufacturing processes, to perform DFx analysis, strong manufacturing knowhow to perform design for manufacturability analysis. Knowledge of FMEA, PCP etc. duties include: Tolerance analysis – checking for part fit and functional requirements; Establish and perform DOE’s – identify critical parameters and establish DOE to identify parameters for optimized performance; Review tool designs and propose improvements as necessary; Good knowledge of establishing datum for manufacturing and inspection for components; Review and analyze 3D and 2D and propose changes as necessary for manufacturing; Review FAI, CPK and work with suppliers for improvements as necessary; Capacity analysis for various suppliers/processes to ensure the available capacity can meet demand; Maintain and execute tool replacement schedule as tools approach end of life (EOL); Identify and audit new suppliers for capability and fit to meet requirements. Show less
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Excel metal engineering Pvt Ltd
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Banglore , India
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Tooling Engineer
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Jun 2005 - Jul 2007
Tool development,tooling validation,tooling trials Head responsibility for tooling engineering required for production line assistance. Head responsibility for tooling inclusive of test tooling on allotted machines plus lines. Perform toward enhancing entire part quality to reduce scrap as well as rework. Establish and execute strong manufacturing client focus across department and in support of plant-wide operations. Ensure to provide cost effective and high quality technical support to all customers on time. Maintain and comply with high standards for housekeeping and safety resulting in safe and clean atmosphere for all employees. Provide preventative support and repairs to Fitments department on time and effectually considering life-cycle costs. Ensure to pay careful attention to entire shop floor bottlenecks. Support to reduce conversion costs and enhance process equipment OEE. Convey detailed relevant information to upper management, key customers plus employees. Establish operating indicators to measure departmental performance regularly. Perform stretch objectives to continue to enhance main indicators beyond conventional means resulting in lowest practical manufacturing costs. Execute continuing productivity enhancement programs. Write tooling methodology plus specifications for new tooling manufacturing. Support with scheduling, interact with vendors and various daily functions. Show less
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Education
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2008 - 2009
Central Institute Of Tool Design
POST DIPLOMA IN TOOL DESIGNING, FIRST CLASS -
2002 - 2005
Govt.Polytechnic College Kunnamkulam
Diploma in Tool & Die Engineering, FIRST CLASS -
1999 - 2002
University of Calicut
Bachelor's Degree, Physics
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