Vilas Hedau
Assistant Manager at PPC at Lechler India Private Limited- Claim this Profile
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Bio
Experience
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Lechler India Private Limited
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India
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Industrial Machinery Manufacturing
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100 - 200 Employee
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Assistant Manager at PPC
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Jun 2022 - Present
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SYNERGY ALLOYS & WEAR SOLUTIONS PRIVATE LIMITED
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India
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Industrial Machinery Manufacturing
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1 - 100 Employee
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Production, Supply & Operation Planning Head
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Jun 2021 - May 2022
• Oversee production, planning and management activities within the organisation. • Develop production plan, budget and timelines according to production specifications. • As a PPC Head executing monthly basis Material Requirement Planning as per customer schedules with the help of Purchase & Marketing dept. • Determine the production requirements based on plant capacity and production specification. • Planning and prioritizing operation to ensure maximum performance and minimum delay. • Strategizing, planning and enforcing the import activities as per the providers and requirements of the clients. • Working with the associates and members of the fiscal unit of the organization and upholding the stock List of the commodities and trade goods. • Determine manpower, equipment and raw materials needed to cover production demand. • Prepare Monthly/Weekly Production plan as per customer requirement & dispatch plan. • To promote improvements in process by implementing TPM, Kaizen, 5S. • Plan workflow and schedules for production, QA, Design and Logistics departments. • Preparation of daily, weekly and monthly plan for all the production departments according to the pending orders. • Looking after process planning for new product manufacturing during each new trial and later on scaling up in mass production. • Implemented the system to maintain the only required inventory at the production place to avoid the situation like over-stocking or out-of-stocking which causes the production loss with the help of purchase & store team. • Billing of orders, inventory control, production plan, raw material requirement, project scheduling. • Monitor production status and ensure timely delivery. • Identify the delays and accordingly adjust schedules to meet deadlines. • Assist in production risk assessment and mitigation activities. • To make sure right quality and quantity of equipment, raw materials and more are available during the production times.
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EWAC ALLOYS LIMITED
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India
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Industrial Machinery Manufacturing
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100 - 200 Employee
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Production/Supply Planning & Inventory Control Executive
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Dec 2016 - Aug 2020
Job Responsibilities : •Oversee production planning and management activities within the organisation. •Develop production plan, budget and timelines according to production specifications. •As a PPC Engineer executing monthly basis Material Requirement Planning as per customer schedules with the help of Purchase & Marketing dept. •Determine the production requirements based on plant capacity and production specification. •Planning and prioritizing operation to ensure maximum performance and minimum delay. •Strategizing, planning and enforcing the import activities as per the providers and requirements of the clients. •Working with the associates and members of the fiscal unit of the organization and upholding the stock List of the commodities and trade goods. •Determine manpower, equipment and raw materials needed to cover production demand. •Prepare Monthly/Weekly Production plan as per customer requirement & dispatch plan. •Good working knowledge of SAP S4 HANA system with PP & MM module. •Conversion of Planned orders into Production Orders & Confirmations of Production Orders. •Compare & maintain the Production BOM & Engineering BOM in system as well as in records. •To promote improvements in process by implementing TPM, Kaizen, 5S. •Plan work flow and schedules for production departments. • Preparation of daily, weekly and monthly plan for all the production departments according to the backlog through SAP. •Looking after process planning for new product manufacturing during each new trial and later on scaling up in mass production. •Conduct the periodic checking of new & existing materials at stores & production place with the help of IQC dept. & inform it to the purchase dept. for replacement of it from suppliers. •Submit the rejected materials back to the store & inform it to the IQC & Purchase dept. & maintain the record of the same.
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Diffusion Engineers
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India
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Industrial Machinery Manufacturing
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100 - 200 Employee
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Production Planning & Control Engineer
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Feb 2015 - Dec 2016
•Preparation of monthly forecast according to the backlog and delivery dates.•Planning and monitoring monthly target.•Expedite for the order completion and development of new projects.•Co-Ordination with marketing on daily basis about the ongoing projects.•Providing monthly raw material requirement to procurement department.•Providing weekly status updates to OEM customers of ongoing projects.•Prepare and submit status and performance reports.•Monitor production status and ensure timely delivery.•Determine equipment, materials and manpower required to complete production.•Maintain the smooth flow of raw materials into production dept. a day before needed at production place.•Arrange the New samples as per New specifications with the help of Production & Quality team & send it to the respective customers.•Machine loading plan for all the production departments (Wear Plate production, Machining department, service welding department, FCAW department).•Conduct daily meeting to keep the track of production schedule.•Evaluate current production process and recommend improvements.•Study and interpretation of all types of fabrication and machining drawings, shop drawings, weld map & symbols.•Preparation of reports and documents for all internal and external audits•Identify delays and accordingly adjust schedules to meet deadlines.•Regulation of inventory management.•To ensure the capacity utilization is aligned with forecast demand.•To make sure right quality and quantity of equipment, raw materials and more are available during the production times.•Optimum utilization of production process and resource.•All the MIS documentation preparation and provide to management on daily, weekly and monthly basis.
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Production Engineer
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Feb 2013 - Feb 2015
Job Responsibilities : •Plan and coordinate production engineering processes on daily basis to produce high quality products.•Develop the operational strategies to achieve production and financial objectives.•Develop process improvement to effectively utilize equipment and materials to maximize production.•Evaluate current production activities and make recommendation for improvements. •Identify unsafe operations and practices and report the same to manager immediately. •Provide engineering support for production and maintenance activities to ensure the maximum production. •Co-ordination with the planning department, store department, purchase department for the proper supply of raw material to the work stations to avoid the production loss.•Provide guidance and training to team members to accomplish production goals.•Communicate with the clients and vendors to obtain materials and equipment needed.•Carry out FMEA’s (Failure Mode Effect Analysis) process documentation and implement improvements.•Support and lead continuous improvements, problem solving and process improvement activities. •Preparing MIS reports related to production department and provide to manager as well as management.•Reduce variability in manufacturing by providing standard work methods and work instruction.•Train, supervise and manage the production workers to improve the productivity.•Design and implement cost reductive changes.•Report the breakdown to maintenance department to avoid loss in production.•To promote the improvement in process by implementing TPM, Kaizen and 5S.•Co-ordination with the quality department to avoid any rejection during production.
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Sunil Hitech Engg Limited
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India
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Appliances, Electrical, and Electronics Manufacturing
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1 - 100 Employee
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Project & Planning Engineer
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Jul 2011 - Jan 2013
•Preparing, scheduling, coordinating and monitoring the assigned engineering projects. •Interacting daily with the clients to interpret their needs and requirements and representing them in the field. •Monitoring compliance to applicable codes, practice, QA/QC policies, performance standards and specification. •Assign responsibilities and mentor project team. •Cooperate and communicate effectively with project manager and other project participants to provide assistance and technical supports. •Act as the main technical adviser on a construction site for subcontractors, craftspeople and operative. •Liaise with any consultants, subcontractors, supervisors, quantity surveyors and the general workforce involved in the project. •Providing technical advice and problem solving on site. •Preparing site reports and filling in other paperwork. •Supervising contracted staff. •Checking the technical design and drawings to ensure that they are followed correctly. •Plan the work and efficiently organise the site facilities in order to meet agreed deadlines. •Day to day management of the site, including supervising and monitoring the site labours force and the work of any subcontractors. •Manage, monitor and interpret the contract design documents supplied by the clients. •Communicate with the clients and their representatives. •Ensure that all materials used and work performed are in accordance with the specifications. •Billing of contractors. •Daily, weekly and monthly reporting to all the higher authorities and the HO.
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Education
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G.H. RAISONI COLLEGE OF ENGINEERING
MECHANICAL ENGG., Mechanical Engineering -
Vidarbh Buniyadi Jr. College
HSSC, General Science -
Navyug Vidyalay, Nagpur
seconday school certificate, Mahatashta Board