Vasudevan Mathivanan

Head of Production Department at CETC Solar Energy Holdings Co., Ltd.
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Location
Tada, Andhra Pradesh, India, IN
Languages
  • English, Tamil, Hindi & Telugu Elementary proficiency

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🇮🇳Anil Choubey 🇮🇳

hard working result oriented and looking for new opportunity for imrovement

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Experience

    • China
    • Renewable Energy Semiconductor Manufacturing
    • 1 - 100 Employee
    • Head of Production Department
      • Nov 2018 - Present

      Solar cell manufacturing ( PV) Role & responsibility work : ( Provide complete support from Wet chemistry Lines (Texture/PSG clean/Edge Isolation etc.) Diffusion, PECVD and Solar Cell line in achieving beyond functional Targets. Incumbent shall also be responsible for various developmental activities on wet line tools, in addition to shop floor control, to increase production throughput and Yield parameters. Responsible for Proper Manpower Planning in Wet Line, Diffusion, PECVD and Solar Cell area for smooth and safe operation. Responsible for maintaining discipline in chemical handling/draining / treatment Leading role along with Process/quality department for implementing new/Improved processes. Responsible for meeting annual targets ex: BOM Consumption, OPEX cost reduction without compromise quality of product/process Improving OEE, TPM Activities. Ensuring day wise & shift wise delivery volume of tools to meet ABP targets. Scheduling various training on chemical handling and safety norms to operators and team members. Close Cooperation with the maintenance team to reduce Breakdown & increase UP TIME. Monthly WIP & Shop floor inventory analysis and corrective measures. Responsible for Chemical Distribution System operation & compliance as per safety and EHS norms. Implementing the manufacturing processes and supporting processes in line with the corporate procedures, strategies and achieving the overall objectives of the business unit / factory. Ensuring all statutory and legal requirements relating to the factory is compliance with Government regulations. Manage supply chain activities operationally for the site /plant. requirement regarding budget, CAPEX / R& M, FTE. Developing and implementing investment projects for the site / plant according to BU strategy / requirement. Manage product allocation with the site to achieve optimised utilisation of the site. Show less

    • Plant Manager
      • Jan 2012 - Oct 2018

      Paper & plastic sheet manufacturing. Role & Responsibility work: ➢Responsible for production as per budget and production planning and manpower planning for the running of the factory. ➢ Responsible for the chemical formulation and plastic LLPE, HDPE, LDPE, etc material to production. ➢ Analyze and plan the production team, required equipments and materials to produce different products within the schedule. ➢ Responsible for maintaining and improving the productivity with extensive quality and cost reduction. ➢ Responsible for purchasing, control inventory and raw material handling. ➢ Prepare procedure manuals and technical documents. ➢ Ensure the orders completed in the scheduled time and delivered to the vendors. ➢ Lead, develop and evaluate production staff of 350 members. ➢ Implemented tool like JIT, GMP, TPM, OEE, ISO, 5S and Kaizen in production department. ➢ Ensure safe work environment through implementation of safety awareness programs and compliance with OHSA ➢ Manage scheduling of shipping dates for all incoming orders ➢ Assist with new cost quotes and price quotations for products Show less

    • Assistant Production Manager
      • Aug 2010 - Jan 2012

      Plastic manufacturing ( Injection molding, Blow molding, thermoforming , Extrusion & Printing process. Role & Response work: ➢ Coordinating the servicing of Blow Moulding, injection moulding, thermoforming Extrusion and printing Machines and informing the Team Manager of any problem of the machines. ➢ Managing production planning and operations at plant with a view to ensure timely accomplishment of production targets quality and delivery of parts within the time and cost parameters. ➢ Communicate with shift supervisor/operators highlighting the critical areas and changes made. ➢ Coordinating with Quality Laboratory personnel regarding the product quality and non conformances to take immediate corrective action. ➢ Preventive and breakdown maintenance of moulds and utility Machines. ➢ Updating daily production reports & rejection quantity & down time as per OEE production requirements. ➢ Ensuring the GMP policy, hygiene and housekeeping and Safe Working practices are followed. ➢ Carrying out operational checks of the all machine as per SOP Experience in handling: • BMB, L&T ,ILLIG ,WINDSOR,NISSEI,WONDERPACK , RIEFEHAUSE, SIDEL Bottle blowing and VANDAM Printing Show less

    • Producion Executive
      • Aug 2008 - Jul 2010

      Ice cream manufacturing. Role & Responsibility work: ➢ Responsible for overall production volume in compliance with the market requirement. ➢ Legal and Legislation compliance, monitoring and fulfilling requirements as per U.A.E. regulations. ➢ Operating PLC automation unit for all extrusion, molding, filling, cup, cone. ➢ To prepare the mix preparation and Raw material inventory monitoring in ERP ➢ Implementation of Quality systems e.g. SOP, HACCP, ISO 2200, TPM, GMP. Take lead in implementation of requirements of these systems. ➢ ERP (Production Module) implementation, Variance Monitoring and provide training New colleagues/sub-ordinates. ➢ Scheduling Local Vendor Audit compliance and monitoring the performance ensure delivery as per production plan. ➢ Conducting continuous improvement and implementing effective control mechanisms to maximize resource utilization to achieve high productivity and operation efficiency by maintaining the Product Quality and competitive cost structure. ➢ Timely reporting of various information to the higher-ups ➢ Effective Management of working relationships with all employees and employees' representatives to ensure the maintenance of harmonious employee relations within the factory. Experience in handling: • Catta 27, ILLIG , candy bar ( Extrusion) , Packing machine , Centrifuge , Flex printing(multicolor),Heater Exchange , Thermo boiler.DM plant .ETP Plant Show less

    • India
    • Food Production
    • 200 - 300 Employee
    • Process Engineer
      • May 2005 - Jul 2008

      Edible oil Manufacturing. Role & Responsibility work: ➢ Ensuring quality in production and monitor process control. ➢ Monthly performance review meeting report preparation, preparation of action plan. ➢ Minimizing the possibilities of machine breakdown by timely intimation maintenance department, maximum utilization of machinery resources and increase efficiency target. ➢ Operating PLC automation unit for Bakery Shortening plant. ➢ Raw material inventory monitoring in SAP. ➢ Monitoring both Physical & Chemical refinery process parameters. ➢ Operating the Effluent treatment / R.O.plant /D.M. plant /Acid plant / Boiler. ➢ achieved a consistent record of improving production runs and reducing costs Show less

Education

  • Sathyabama Engineering College
    B.Tech, Chemical Engineeringl 2005
    2001 - 2005
  • Annamalai University
    Master of Business Administration - MBA, Business Administration and Management, General
    2009 - 2011

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