Ullas A

Head Of Quality Assurance at Rigzone
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Contact Information
us****@****om
(386) 825-5501
Location
Malappuram, Kerala, India, IN
Languages
  • English, -
  • Hindi -

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Experience

    • United States
    • Oil and Gas
    • 100 - 200 Employee
    • Head Of Quality Assurance
      • Apr 2017 - Present

    • United Kingdom
    • International Trade and Development
    • 700 & Above Employee
    • QA/QC
      • Jan 2014 - Present

      Project Involved: Project : Construction of Oil Terminal at Hamriyah Free Zone Client : TAKREER Key Accountabilities:  Coordinate Quality control activities with contractors ,subcontractors and NDT team  Review of CONTRACTOR Documents (Inspection and Test Plan, Quality control procedures, Method Statements, WPS, PQR, Technical queries, Inspection reports, calibration certificates, MC and commissioning dossiers)  Ensure all works are complies with the requirements of the approved quality control plan and general specifications  Coordinate with QC Engineer, Inspectors and implementing external and internal surveillance ,Monitoring Inspections during all installation phases  Ensuring inspection and tests are carried out and documented in accordance with the approved procedures and plans.  Physical verification of material, Review of material certificates, material traceability and handling and conservation  Visual Inspection of completed weld joints  Inspection of MPT  Review of radiographic films  Inspection annular but joints and fit up  Visual inspection of bottom plate joint annular plate joints and sump fillet joints after completion of welding  Vacuum box test of all bottom plate joints & Annular plate and joints  Shell plate orientation check for shell course, fit up, roundness of shell to bottom/Annular plate joint and inside radious  Inspection of the shell plate level  Inspection of the shell plate plumb  Witness the Oil penetrate leak test  Checking peaking and banding for every course  Check plumbness of the overall height of the tanks  Visual inspection of all roof structural assembly  Check lay out and fit up of roof plates  Visual inspection of all roof plate joints after completion of welding  Vacuum box test for all roof pontoon bottom plate deck plate joints  Check oil leak test on all rim plate compression joints Show less

    • India
    • Oil and Gas
    • 700 & Above Employee
    • Inspection Engineer
      • Nov 2013 - Dec 2013

       External and Internal visual Inspection of Heaters  Witness the internal cleaning of Tubes  Pneumatic test witness for shell and Tubes  External and Internal visual Inspection of Exchangers  Witness the internal cleaning of shell and tubes  Witness of DPT on tube sheet  Witness the hydro test for shell tubes and final box up  External Inspection of Columns after removing the Insulation  Internal inspection of Columns, Trays, and welded areas  Monitoring and witness of Columns, Vessels and Exchangers Thickness survey  Monitoring and witness of pipes thickness survey  Witness of PSV tests  Hydro test witness for the Jacket piping  Hydro test witnessed for modified pipelines  Review of test package for modified piping Show less

    • United Kingdom
    • International Trade and Development
    • 700 & Above Employee
    • welding inspector
      • May 2011 - Aug 2013

      Project Involved: Project : NGL Train4 Ruwais Abudhabi Client : GASCO  Review of CONTRACTOR Documents (Inspection and Test Plan, Quality control procedures, Method Statements, WPS, PQR, Technical queries, Inspection reports, calibration certificates, MC and commissioning dossiers)  Review of Training and Qualification  Preparing work progress report of the project and reporting to the management  Attending meetings with CONTRACTOR, PMC and PMT  Coordinate with QAQC manager, request to mobilise QCI personal’s to carry out the inspection for the completed job to meet the requirements. Monitor activates and solve the site QA/QC issues to achieve the QA/QC targeted schedule in the time with safety and quality.  Ensuring inspection and tests are carried out and documented in accordance with the approved procedures and plans.  Interfaces and liaises with contractor and company on site quality issues.  Coordinates field quality activities by the QC Inspectors team and allocate the inspection area to the inspectors. Review the daily inspection report and highlight quality issues to construction team via PQM. Prepare weekly report, NCR and SOR log; discuss quality issues, SOR, NCR, outstanding issues in weekly meeting with team and PMC, EPC team via PQM.  Conduct quality meeting with construction crew and bring awareness about the quality procedures and requirements of the project. Carry out subcontractor QC system audit with PQM and issuing audit report to them.  Issue site surveillance/observation/non conformity report against the non compliance activities/violation of project requirements during construction and pre commissioning phases.  Monitor site non conformances and ensure satisfactory close out actions.  Ensure all quality records are maintained and field in an orderly manner, thus ensuring their traceability.  Physical verification of material, Review of material certificates, material traceability and handling and conservation  Show less

    • Welding/Piping Inspector
      • Apr 2009 - Apr 2011

       Review of Welding Procedure Specifications, Procedure Qualification Records and Welder/Welding operator qualification records  Final Acceptance and Mechanical completion acceptance report including load out exception list, Ensure MCC are signed off and completed  Test pack review, Pre hydro test line walk and preparation of punch list, Check completeness of category’ A’ items on the list, Check the NDT clearance of piping prior to release pressure test.  Physical verification of material for dimension, Review of material certificates, Proper preservation of material  Witness of procedure qualification, Welder qualification  Witness of MECHNICAL TEST like TENSILE TEST,MACRO TEST,CHARPY V for consumable qualification and procedure qualification  Radiographic film interpretation for daily welds  Fit up inspection- Verification of joint preparation, Internal alignment and groove angles as per approved WPS, Gap checking of Socket welds by X ray  Pre weld Checks-Random Verify Storage of Consumables Show less

    • India
    • Construction
    • 700 & Above Employee
    • Sr.Engineer Mechanical
      • Feb 2007 - Mar 2009

       Preparation of suitable WPS for pipes of various materials that are desired to be welded in the process of construction and tracking the same for its approval by the PQR.  Ensuring the effective implementation of QC requirements as detailed in the applicable Inspection and Test Plans (ITP).  Qualification of the welders for various materials in accordance with the WPS.  Inspection of receiving materials by visual & dimensional check, review of Material test certificates when materials are received at stores.  Preparation of all QA & QC documents of project.  Inspection of Materials and Welding Electrodes to ensure that the requirements are met as per applicable codes and specifications.  Monitoring the fit up and production welding and noting down the parameters and ensuring that the welding is done as per the WPS parameters.  Visual inspection of weld on site for its defects and taking appropriate action for the repairs.  To recommend and analyze the weld repairs as per the applicable specifications.  Preparing the Weld History Sheets & Evaluate % of repair & penalty records.  Maintaining consumable control and Calibration records of different equipment. Show less

Education

  • Technical high school manjeri
    Diploma in Mechanical Engineering, Mechanical Engineering
    1989 - 1992

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