Udhaya Banu

Digital Manufacturing Operations at MSD Ireland
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Contact Information
us****@****om
(386) 825-5501
Location
Dublin, County Dublin, Ireland, IE
Languages
  • English Native or bilingual proficiency
  • German Elementary proficiency

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Credentials

  • Lean Six Sigma Green Belt
    Lean Six Sigma Group
    May, 2023
    - Nov, 2024
  • PI System Basics
    OSIsoft
    Jun, 2021
    - Nov, 2024
  • Project manager Module
    OSIsoft
    Jun, 2021
    - Nov, 2024
  • IIoT Mini Course
    Intellic Integration
  • Scaled Scrum Master Certified (SSMC)
    Scaled Agile, Inc.

Experience

    • Ireland
    • Pharmaceutical Manufacturing
    • 300 - 400 Employee
    • Digital Manufacturing Operations
      • Jun 2023 - Present

    • Belgium
    • IT Services and IT Consulting
    • 400 - 500 Employee
    • IS and S Project delivery - Industry X.O
      • Mar 2022 - May 2023

      •End to end delivery of advanced industry 4.0 solutions and business services for Cocoa and Chocolate manufacturing client in an agile way. Lead on defining requirements, anlayse and propose initiatives from gathering requirements to design and development, integrations and testing and deployment of the MES solution (Savigent) and transforming complex legacy systems to advanced applications with integrations of Uniwin, SAP, Bartender, OSI PI. Driving new and existing technology… Show more •End to end delivery of advanced industry 4.0 solutions and business services for Cocoa and Chocolate manufacturing client in an agile way. Lead on defining requirements, anlayse and propose initiatives from gathering requirements to design and development, integrations and testing and deployment of the MES solution (Savigent) and transforming complex legacy systems to advanced applications with integrations of Uniwin, SAP, Bartender, OSI PI. Driving new and existing technology adoption and propose digital 4.0 and smart factory solutions. Following Continuous delivery pipeline and DevOps to improve the flow of solution delivery. Solving complex problem and assessing and finding resolution through stakeholder interactions and efficient problem-solving methodologies. Understanding of the strategic direction set by senior management and aligned with client’s expectations and digital journey. Handling risk or consequences in the event of failure, as measured by range of expected impact such as within and across the team Managing large teams and interacting with several stakeholders and vendors across geographies. Educate end -users on manufacturing applications to improve usage and efficiency Collaborating with multiple agile teams Show less •End to end delivery of advanced industry 4.0 solutions and business services for Cocoa and Chocolate manufacturing client in an agile way. Lead on defining requirements, anlayse and propose initiatives from gathering requirements to design and development, integrations and testing and deployment of the MES solution (Savigent) and transforming complex legacy systems to advanced applications with integrations of Uniwin, SAP, Bartender, OSI PI. Driving new and existing technology… Show more •End to end delivery of advanced industry 4.0 solutions and business services for Cocoa and Chocolate manufacturing client in an agile way. Lead on defining requirements, anlayse and propose initiatives from gathering requirements to design and development, integrations and testing and deployment of the MES solution (Savigent) and transforming complex legacy systems to advanced applications with integrations of Uniwin, SAP, Bartender, OSI PI. Driving new and existing technology adoption and propose digital 4.0 and smart factory solutions. Following Continuous delivery pipeline and DevOps to improve the flow of solution delivery. Solving complex problem and assessing and finding resolution through stakeholder interactions and efficient problem-solving methodologies. Understanding of the strategic direction set by senior management and aligned with client’s expectations and digital journey. Handling risk or consequences in the event of failure, as measured by range of expected impact such as within and across the team Managing large teams and interacting with several stakeholders and vendors across geographies. Educate end -users on manufacturing applications to improve usage and efficiency Collaborating with multiple agile teams Show less

    • United Kingdom
    • Pharmaceutical Manufacturing
    • 700 & Above Employee
    • MES Business Analyst - Global factory operations
      • Jan 2019 - Feb 2022

      • Drive standard best practice approaches to design Electronic batch records(EBR )and to implement Werum Pas/X 3.1.8 PE2 across multiple pharmaceutical and biologics production technologies at facilities with diverse geographies, regulatory requirements, and cultures .Release management on end to end implementation of Pas/X and handling System Validation for core release • Implemented Pas/X for Packaging line in Sweden and worked on GMBR design for sorting lines in Japan and China and… Show more • Drive standard best practice approaches to design Electronic batch records(EBR )and to implement Werum Pas/X 3.1.8 PE2 across multiple pharmaceutical and biologics production technologies at facilities with diverse geographies, regulatory requirements, and cultures .Release management on end to end implementation of Pas/X and handling System Validation for core release • Implemented Pas/X for Packaging line in Sweden and worked on GMBR design for sorting lines in Japan and China and driving solutions for sites across the globe. • Successful completion of POC with respect to Pas/X lite solutions with AWS-VPC. • Archived batch records through Automation anywhere RPA solutions. • Major responsibilities include Business needs identification, Business Process Mapping, Stakeholder analysis & change, Business solution assessment, driving Manufacturing and packaging processes • Been a part of GQA audit and been efficient in resolving audit points and framing CAPA • Active member of governance boards, supporting the BPO in driving the adoption of standard AstraZeneca processes across the manufacturing site network • Work collaboratively with Senior Business stakeholders, Business process owners, Site business customers and IT delivery and support team and with Global Engineering team as well • Integration of MBR data from Pas/X to OSI PI - Event frame creation. • Understanding of shop floor automation systems such as SCADA and DCS systems. • PoC on manufacturing processes through Augumented Reality via Zappar App. Show less • Drive standard best practice approaches to design Electronic batch records(EBR )and to implement Werum Pas/X 3.1.8 PE2 across multiple pharmaceutical and biologics production technologies at facilities with diverse geographies, regulatory requirements, and cultures .Release management on end to end implementation of Pas/X and handling System Validation for core release • Implemented Pas/X for Packaging line in Sweden and worked on GMBR design for sorting lines in Japan and China and… Show more • Drive standard best practice approaches to design Electronic batch records(EBR )and to implement Werum Pas/X 3.1.8 PE2 across multiple pharmaceutical and biologics production technologies at facilities with diverse geographies, regulatory requirements, and cultures .Release management on end to end implementation of Pas/X and handling System Validation for core release • Implemented Pas/X for Packaging line in Sweden and worked on GMBR design for sorting lines in Japan and China and driving solutions for sites across the globe. • Successful completion of POC with respect to Pas/X lite solutions with AWS-VPC. • Archived batch records through Automation anywhere RPA solutions. • Major responsibilities include Business needs identification, Business Process Mapping, Stakeholder analysis & change, Business solution assessment, driving Manufacturing and packaging processes • Been a part of GQA audit and been efficient in resolving audit points and framing CAPA • Active member of governance boards, supporting the BPO in driving the adoption of standard AstraZeneca processes across the manufacturing site network • Work collaboratively with Senior Business stakeholders, Business process owners, Site business customers and IT delivery and support team and with Global Engineering team as well • Integration of MBR data from Pas/X to OSI PI - Event frame creation. • Understanding of shop floor automation systems such as SCADA and DCS systems. • PoC on manufacturing processes through Augumented Reality via Zappar App. Show less

    • United Kingdom
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Business Analyst I4.0
      • Nov 2017 - Dec 2018

      • Implementation of MES Solution - Captor across Asia Pacific regions – India, Thailand, Korea, Japan, Malaysia. • Digitisation of shop floor with initial focus on pilot cells with Siemens PLC, IOT, ANDON Boards, Kepware and managing dashboards through Qlik sense. • Bringing about Traceability of and control of complete cycle of manufacturing process through QAD and Captor • Requirement gathering, design, configuration, testing and deployment of MES solution • Interaction with… Show more • Implementation of MES Solution - Captor across Asia Pacific regions – India, Thailand, Korea, Japan, Malaysia. • Digitisation of shop floor with initial focus on pilot cells with Siemens PLC, IOT, ANDON Boards, Kepware and managing dashboards through Qlik sense. • Bringing about Traceability of and control of complete cycle of manufacturing process through QAD and Captor • Requirement gathering, design, configuration, testing and deployment of MES solution • Interaction with Subject Matter Experts / plant users / various stake holders for AS-IS study of existing system and define, design TO-BE plan for MES • Control on SPC, POKA YOKE, QRQC, FPPO • Coordinating with Manufacturing Engineering and Production team and teams in a global environment .Mentoring the team and train the end users on Captor solutions Show less • Implementation of MES Solution - Captor across Asia Pacific regions – India, Thailand, Korea, Japan, Malaysia. • Digitisation of shop floor with initial focus on pilot cells with Siemens PLC, IOT, ANDON Boards, Kepware and managing dashboards through Qlik sense. • Bringing about Traceability of and control of complete cycle of manufacturing process through QAD and Captor • Requirement gathering, design, configuration, testing and deployment of MES solution • Interaction with… Show more • Implementation of MES Solution - Captor across Asia Pacific regions – India, Thailand, Korea, Japan, Malaysia. • Digitisation of shop floor with initial focus on pilot cells with Siemens PLC, IOT, ANDON Boards, Kepware and managing dashboards through Qlik sense. • Bringing about Traceability of and control of complete cycle of manufacturing process through QAD and Captor • Requirement gathering, design, configuration, testing and deployment of MES solution • Interaction with Subject Matter Experts / plant users / various stake holders for AS-IS study of existing system and define, design TO-BE plan for MES • Control on SPC, POKA YOKE, QRQC, FPPO • Coordinating with Manufacturing Engineering and Production team and teams in a global environment .Mentoring the team and train the end users on Captor solutions Show less

    • India
    • Software Development
    • 700 & Above Employee
    • Business Analyst
      • Feb 2014 - Oct 2017

      • Analyze customer requirements and design solutions for Aviation industry and Logistics (Warehousing and Transportation) industry relating to Integrated supply chain management module, finance, maintenance and sales module • Functional Consultant for implementing Warehouse and TMS solutions • Designing and analyzing AS-IS (using Brown paper methodology) and TO-BE processes, translating business processes into functional technical requirements documents. • Experience in SCRUM… Show more • Analyze customer requirements and design solutions for Aviation industry and Logistics (Warehousing and Transportation) industry relating to Integrated supply chain management module, finance, maintenance and sales module • Functional Consultant for implementing Warehouse and TMS solutions • Designing and analyzing AS-IS (using Brown paper methodology) and TO-BE processes, translating business processes into functional technical requirements documents. • Experience in SCRUM methodology and Agile practices • Experience in wireframes and UI design with BALSAMIQ tool • Project Study, Preparation of Solution documents, Gap analysis , Coordination with multiple IT teams (Development ,Support, Maintenance) to ensure delivery of product within tight deadlines. • Involved in ‘Requirement Scoping' and identifying high priority requirement for implementation. • To validate Technical designs created by IT developers against Functional specifications. • To Assist the QA team in reviewing test cases, test plans and tested the final application for usability testing to verify whether all the user requirements were addressed and management of defects. • Facilitate User Acceptance testing (UAT) for the application as a Business User. • Train End users and client IT group on the Product Functionalities and efficient in defect tracking • Hands on experience with Tableau 10.4 and Qlik sense Show less • Analyze customer requirements and design solutions for Aviation industry and Logistics (Warehousing and Transportation) industry relating to Integrated supply chain management module, finance, maintenance and sales module • Functional Consultant for implementing Warehouse and TMS solutions • Designing and analyzing AS-IS (using Brown paper methodology) and TO-BE processes, translating business processes into functional technical requirements documents. • Experience in SCRUM… Show more • Analyze customer requirements and design solutions for Aviation industry and Logistics (Warehousing and Transportation) industry relating to Integrated supply chain management module, finance, maintenance and sales module • Functional Consultant for implementing Warehouse and TMS solutions • Designing and analyzing AS-IS (using Brown paper methodology) and TO-BE processes, translating business processes into functional technical requirements documents. • Experience in SCRUM methodology and Agile practices • Experience in wireframes and UI design with BALSAMIQ tool • Project Study, Preparation of Solution documents, Gap analysis , Coordination with multiple IT teams (Development ,Support, Maintenance) to ensure delivery of product within tight deadlines. • Involved in ‘Requirement Scoping' and identifying high priority requirement for implementation. • To validate Technical designs created by IT developers against Functional specifications. • To Assist the QA team in reviewing test cases, test plans and tested the final application for usability testing to verify whether all the user requirements were addressed and management of defects. • Facilitate User Acceptance testing (UAT) for the application as a Business User. • Train End users and client IT group on the Product Functionalities and efficient in defect tracking • Hands on experience with Tableau 10.4 and Qlik sense Show less

    • Supply analyst
      • Apr 2008 - Mar 2012

      - Planning of spare parts, for markets across Asia. - Order right parts with the right quantity at right time as per the lead time and optimal cost - Validate the forecast and other key parameters in the system to ensure timely part delivery to the dealers - Action 'Vehicle off the road' orders within 24 hrs and provide accurate information to dealers to keep up the brand image - Follow up with the respective supply source (PDC) for parts shipment to ensure the parts are… Show more - Planning of spare parts, for markets across Asia. - Order right parts with the right quantity at right time as per the lead time and optimal cost - Validate the forecast and other key parameters in the system to ensure timely part delivery to the dealers - Action 'Vehicle off the road' orders within 24 hrs and provide accurate information to dealers to keep up the brand image - Follow up with the respective supply source (PDC) for parts shipment to ensure the parts are available on time - Analyze the part availability status using GEOS, source systems like IMS2, INFOMAL, PECNET,SAP to update the ETA(Estimated Time of Arrival) for dealers - Action etrackers (market query, airfreight approval, part related query etc) and respond to the market in a timely manner. - Raise part level queries to the Technical Queries team - To achieve the fill targets and to ensure that obsolescence / carrying cost is not incurred to the company. GREEN BELT PROJECT: Organization : Ford business services centre Pvt. Ltd, a wholly owned subsidiary of Ford Motor Company Project Title : GB on Improving inventory turns for Japan Market with specific to US Source Project Details :  The objective of the project is to improve the inventory turns by reducing the inventory to by considering the cost of goods sold as constant.  Analysis carried out on Inventory, Lead time and Model applications, cause and effect.  Applications used: MINITAB Show less - Planning of spare parts, for markets across Asia. - Order right parts with the right quantity at right time as per the lead time and optimal cost - Validate the forecast and other key parameters in the system to ensure timely part delivery to the dealers - Action 'Vehicle off the road' orders within 24 hrs and provide accurate information to dealers to keep up the brand image - Follow up with the respective supply source (PDC) for parts shipment to ensure the parts are… Show more - Planning of spare parts, for markets across Asia. - Order right parts with the right quantity at right time as per the lead time and optimal cost - Validate the forecast and other key parameters in the system to ensure timely part delivery to the dealers - Action 'Vehicle off the road' orders within 24 hrs and provide accurate information to dealers to keep up the brand image - Follow up with the respective supply source (PDC) for parts shipment to ensure the parts are available on time - Analyze the part availability status using GEOS, source systems like IMS2, INFOMAL, PECNET,SAP to update the ETA(Estimated Time of Arrival) for dealers - Action etrackers (market query, airfreight approval, part related query etc) and respond to the market in a timely manner. - Raise part level queries to the Technical Queries team - To achieve the fill targets and to ensure that obsolescence / carrying cost is not incurred to the company. GREEN BELT PROJECT: Organization : Ford business services centre Pvt. Ltd, a wholly owned subsidiary of Ford Motor Company Project Title : GB on Improving inventory turns for Japan Market with specific to US Source Project Details :  The objective of the project is to improve the inventory turns by reducing the inventory to by considering the cost of goods sold as constant.  Analysis carried out on Inventory, Lead time and Model applications, cause and effect.  Applications used: MINITAB Show less

    • Engineer trainee
      • Dec 2005 - Aug 2006

      Engineer Trainee involved in Materials planning & control, preparing Technical Documents Engineer Trainee involved in Materials planning & control, preparing Technical Documents

Education

  • Crescent Engineering College
    MBA; B.S.A, Production and marketing
    2006 - 2008
  • Mepco Schlenk Engineering College, Sivakasi
    B.E; Graduated, ECE
    2001 - 2005
  • Rose Mary
    H.S.C; Matriculation
    2000 - 2001
  • Rose Mary
    S.S.L.C; Matriculation

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