Tufail Ahmed

Assistant Professor, Metallurgy and Materials Engineering, DUET, Karachi, Sindh, Pakistan at Dawood University of Engineering and Technology
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Contact Information
us****@****om
(386) 825-5501
Location
Karāchi, Sindh, Pakistan, PK

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Experience

    • Pakistan
    • Education Administration Programs
    • 100 - 200 Employee
    • Assistant Professor, Metallurgy and Materials Engineering, DUET, Karachi, Sindh, Pakistan
      • Dec 2014 - Present

      Teaching courses relevant to Engineering Materials and Metallurgical Engineering Teaching courses relevant to Engineering Materials and Metallurgical Engineering

    • Manager (Technical Services)
      • Jul 2009 - Dec 2014

      • Providing professional consultancy services in the fields of heat treatment and surface engineering, metal casting, materials selection and characterization, forging, microstructure-mechanical properties. Metallography, furnace troubleshooting and rebricking. • Education and training of industry personnel for incorporating latest trends and philosophies relative to metallurgical areas of metal working industry. • Identify and reduce product quality issues caused by process variation. • Drive root cause analysis and corrective actions for production issues. • Drive Process Improvement / Cycle Reduction initiatives and drive productivity improvements via process changes or improvements. • Contact potential customers, and prepare and submit quotations. Show less

    • Assistant Manager (Metallurgy)
      • Apr 2004 - Jul 2009

      • Heat treatment procedure development, heat treatment report reviews and approvals, heat treat record keeping, and calibration and testing of temperature measuring, mechanical testing, auxiliary equipments, and cycle recorders. • Furnace automation programming control. • Estimate production times and related costs to provide information for management decisions. • Project management and process development of new parts or design changes. • Statistical planning to initiate actions to arrest any deviation(s), arising out, in consultation with the plant manager. • Co-ordination between materials testing lab and heat treatment department for post heat treatment metallographic inspection and mechanical testing. • Metallurgical advisor on the changes needed for the various grades of material used for manufacture of Machine Tools, Automotive parts, Traction Gears, and alike. • Analyze product failure data and laboratory test results to determine specify type of failure and suggest metallurgical solutions to avoid possible re-occurrence. • In-process inspection at the manufacturing location; applicable to the respective discipline • Troubleshooting of process issues. • Application of rules for occupational safety • Planning and improving production with regards to safety, quality, and rework • Training and refreshing courses for workforce • Review nonconformities and propose corrective and preventive action. • Development of work instructions and set-up standards. • Support for Operations and Manufacturing Engineering in the form of advice on the effect of welding, heat treatment, on the sequencing of the production of parts and assemblies. • Support for Quality Assurance primarily in the interpretation of the activities that QA must review when developing documentation for customers. • Liaise with engineering crew during plant shut down to ensure critical jobs are completed on time. Show less

    • QA/QC Engineer
      • Feb 2003 - Mar 2004

      • Maintain QA&QC record from the client to evaluate the project performance. • Maintain QA&QC quality costing work sheet to evaluate the project performance. • Ensure that controlled copies of all relevant codes and specifications are available at project site and only current documents are in use, in accordance with the master list of the documents. • Inspection of incoming materials/consumables arrived at project site. Verifying that proper procedures are available and applied for the execution of field activities. • Inspection of key processes e.g. welding, fabrication, erection, installation of rotary and static equipment etc. • Verifying the adequacy of the quality control procedures, method, and documentation applied at project site. • Review of the inspection records; verifying their completeness and conformity according to the quality inspection plan and monitoring the progress of inspection with respect to the schedule. • To supervise staff for reporting, recording and inspection activities • Coordinate with client to resolve the QA/QC issue Show less

Education

  • Institute of Materials Sciences & Research, Pakistan Steel - Affiliated with NED UET, Karachi
    Master of Science (M.S.) - Mixed Mode, Metallurgical Engineering
    1999 - 2002
  • Mehran University of Engineering and Technology Jamshoro
    Bachelor of Engineering (B.E.), Metallurgy and Materials Engineering
    1993 - 1998

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