Thomas Vailly

Head of Innovation at The New Materialist
  • Claim this Profile
Contact Information
Location
Eindhoven, North Brabant, Netherlands, NL

Topline Score

Topline score feature will be out soon.

Bio

Generated by
Topline AI

5.0

/5.0
/ Based on 2 ratings
  • (2)
  • (0)
  • (0)
  • (0)
  • (0)

Filter reviews by:

Sara Pellegrini

I had the pleasure to work with Thomas for over a year while I was Head of Innovation at elho. He has been developing valuable internal knowledge around the topic of bio-based / biodegradable polymers. His expertise in bio-materials was a great addition to such an industrial-scale project. Thomas is a precise professional and a highly recommended consultant.

Harrie Lovenstein

As sparring partner Thomas helped us identifying material criteria as well as design features which appeared pivotal in our product development

You need to have a working account to view this content.
You need to have a working account to view this content.

Experience

    • Netherlands
    • Design Services
    • 1 - 100 Employee
    • Head of Innovation
      • Apr 2023 - Present
    • Netherlands
    • Design
    • Bio-material consultant
      • Jan 2019 - Present

    • Owner of the Company
      • Jan 2012 - Present

      Not one day passes without a reminder that we must act to mitigate the effects of climate change . Materials are the building block of our society and they are at the core of innovative circular economies forming.That is why I support companies and industries with my expertise in biobased / biodegradable plastic, (bio)-composite, and (bio-)material. Every waste stream is different, each context is unique. I do not like doing the same thing twice so I adapt my role and action plan to every new assignment. My services range from setting up material databases to developing tailor-made bio-composites. Show less

    • Tutor / Lecturer- Master Industrial design
      • Sep 2019 - Present

    • Tutor / Lecturer- Interior architecture and Furniture design
      • Sep 2015 - Present

    • Cosmetics
    • 1 - 100 Employee
    • Bio-composites from Lancôme Distillation by-products
      • Jan 2022 - Jun 2022

      Fragrances are distilled from roots, leaves, bark, and flower,... of various plants. A large quantity of biomass is required to obtain a small quantity of Absolute - the most concentrated form of fragrance. The byproducts of these extraction processes can be turned into decorative and functional bio-materials. These series of materials are made of perfume distillation by-products and plant-based binders. Fragrances are distilled from roots, leaves, bark, and flower,... of various plants. A large quantity of biomass is required to obtain a small quantity of Absolute - the most concentrated form of fragrance. The byproducts of these extraction processes can be turned into decorative and functional bio-materials. These series of materials are made of perfume distillation by-products and plant-based binders.

    • Biomaterial consultancy
      • Sep 2020 - Nov 2020

      Ideation and brainstorm sessions to identify and select biodegradable polymers for an industrial design project. Ideation and brainstorm sessions to identify and select biodegradable polymers for an industrial design project.

    • Netherlands
    • Manufacturing
    • 100 - 200 Employee
    • Bioplastic Consultant
      • Sep 2018 - Feb 2020

      Investigation of potential bio-based and biodegradable plastic alternatives for plastic injection. Internal knowledge creation, material library, material requirements, workshop / lectures. Investigation of potential bio-based and biodegradable plastic alternatives for plastic injection. Internal knowledge creation, material library, material requirements, workshop / lectures.

    • Development of a system of biomaterial based on Sunflower by-product
      • Jan 2017 - Jan 2019

      Focusing on the transformation of bio-matter, this project explores the potential of sunflower leftovers to create new applications and prototypes embedded in sustainable, innovative production systems. Sunflowers are commonly farmed to produce oil, seeds or bio-fuel. After pressing the oil out, a part can be used as animal feed but most of the crop goes to waste. The stalk’s foamy structure, the strong fibre of the bark or the flower’s dark brown proteins are left behind. These agro-wastes can be valuable resources to produce novel biomaterials. With the scientific expertise of regional partners, this project uses sunflower leftovers to create new applications and prototypes embedded in sustainable production systems. Entering the realm of bio-plastics, a vast number of applications of what was previously considered waste becomes possible: from a tiny bolt to a large insulation panel, from a bio-board to an iPhone case. Based on scientific papers (Marechal & Rigal, 1999) (Evon et al., 2014) (Rouilly et al., 2006) a system of bio-material using exclusively Sunflower by-products has been designed and developed. No PLA or binder, no toxic varnish, we make use only of the ingredients provided by the Sunflower crop. The presscake - left after pressing the Sunflower oil out of the seeds - is turned into a waterbased glue and vegetal leather. The stalk is harvested and the bark is separated from the marrow. The bark's fibers are heat pressed into hardboard while the marrow is shaped into an aggregate, a natural alternative to polystyrene. These different bio-materials can be coated with Sunflower varnish improve their resistance to water. Show less

    • Design Services
    • 1 - 100 Employee
    • teacher product design
      • Sep 2013 - Sep 2015
    • Internship then freelance
      • Sep 2008 - Jul 2009
    • France
    • Consumer Services
    • intern
      • Sep 2006 - Jan 2007

Education

  • Design Academy Eindhoven
    Master's degree, product design
    2009 - 2011
  • Lund University
    Circular Economy - Sustainable Materials Management, Circular Economy - Sustainable Materials Management
    2021 - 2021
  • Delft University of Technology
    integrated product design
    2008 - 2008
  • Université de Technologie de Compiègne (UTC)
  • Design Academy Eindhoven
    Master of Arts - MA, Industrial and Product Design
    2009 - 2011

Community

You need to have a working account to view this content. Click here to join now