Thomas Cassia-Warrington

Senior Engineer at Drive System Design
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Contact Information
us****@****om
(386) 825-5501
Location
UK

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Experience

    • United States
    • Engineering Services
    • 1 - 100 Employee
    • Senior Engineer
      • Jun 2021 - Present

    • United Kingdom
    • Industrial Machinery Manufacturing
    • 100 - 200 Employee
    • Drivetrain Design & Analysis Engineer
      • Sep 2017 - Jun 2021

      Shift system technical lead for a multi-speed electric powertrain for a large commercial vehicle. Responsible for the design, analysis, build and testing of the shift system, including the electro-hydraulic actuation system, the mechanical shift system (forks, rails, detents etc), and interfaces/dependencies on the transmission control system, electric motor/inverter, gearbox and vehicle systems. Also supported the design and analysis of other powertrain components (gears, shafts, bearings, housings, seals, lubrication, sensors, wiring etc) to ensure successful product delivery that met durability/lifetime, NVH, efficiency, performance, packaging and cost requirements. Significant use of CAD & CAE, developed new analysis tools where required, DFMEA, DVP, FRACAS, supplier management, and delivery of customer facing presentations/reports Show less

    • Graduate Engineer
      • Sep 2016 - Sep 2017

      Joined Romax on the Graduate scheme in 2016, rotating around different areas of the business.Developed the Romax Isight component, a plugin to allow users of Dassault Systèmes Isight to include Romax Designer/Nexus models in their design studiesProvided training and first-line technical support to Romax Designer/Nexus customers to help them design and analyse their transmission systemsDeveloped a 1:25th scale wave energy Power Take Off (PTO) system and test rig. Was responsible for the test rig hardware, mechatronics and control system, as well of delivery of project reports and presentations. Show less

    • Manufacturing Operations Internship
      • Jun 2015 - Aug 2015

      Based in Plant Launch, main responsibilities include identifying and tracking production issues for new and future models during early pre-production trial builds. Based in Plant Launch, main responsibilities include identifying and tracking production issues for new and future models during early pre-production trial builds.

    • United Kingdom
    • Civil Engineering
    • 400 - 500 Employee
    • Engineering Internship
      • Jul 2014 - Sep 2014

      Completed evidence documentation from multiple large buulduing and development projects to apply for BREEAM environmental certification Completed evidence documentation from multiple large buulduing and development projects to apply for BREEAM environmental certification

    • Maintenance Engineer Internship
      • Jul 2013 - Sep 2013

      Design engineering: Designed, fabricated and implemented a new system to remove the severe manual handling risk from a critical plant maintenance procedure. Design engineering: Designed, fabricated and implemented a new system to remove the severe manual handling risk from a critical plant maintenance procedure.

Education

  • University of Cambridge
    Master’s Degree, Mechanical Engineering
    2012 - 2016
  • Rydal Penrhos
    High School
    2005 - 2012

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