Tanjimul Islam

General Manager (Head of QMS & Technical) at M&J Group
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Contact Information
us****@****om
(386) 825-5501
Location
Dhaka, Bangladesh, BD
Languages
  • English -

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Credentials

  • ISO9001:2008 Quality Management Lead Auditor Course
    SGS

Experience

  • M&J Group
    • Human Resources Services
    • 100 - 200 Employee
    • General Manager (Head of QMS & Technical)
      • Aug 2021 - Present

      Lead and develop an effective team of End to End manufacturing of Columbia Garments, Columbia Apparels, Columbia Washing Plant. RMA&LAB: Ensure all required raw materials are meet customer requirement Work with fabric mill from the development stage conduct PP Meeting with risk assessment. Ensure all the possible issues have been fixed during the fabric production stage. Keep communication with the fabric mill and the other trim supplies to maintain the testing standards. Maintain ongoing supplier’s performance matrix and develop a scorecard. IE Determine accurate SMV & Efficiency from the Costing stage. Identify opportunities for improvement, reduce Costs by method improvement/innovation and manpower utilization. Develop a Culture of effective use of material to reduce wastage and Ensure Leftover within the tolerance level. Develop working procedures to reduce rejection to achieve the target of Cut to Ship Ratio. Ensure Plan Working hours achieved for production, Ensure the peak target, Plan Quantity & Efficiency achieved, and Remain within budget. Ensure sewing and washing RFT, DHU rate within target, and External FRI/self-inspection pass at the first time. Initiate Kaizen/technology upgraded. Ensure internally and customer-provided ME initiatives and monitor the datasheet/ scorecards /KPI’s. Quality Assurance Ensure all products are gone through the Risk assessment process by using the FMEA method. Ensure pre-production activities as per SOP designed. Control DHU rate and corrective action plan for improvement. Ensure RFT % (Right First Time) initiatives keep monitoring the progress. Ensure final inspections are passed at the first stage. Show less

  • M&J Group
    • Dhaka, Bangladesh
    • General Manager
      • Jun 2021 - Sep 2021

      Head of Quality for Columbia Garment ltd., Columbia Apparel ltd. and Columbia Washing plant ltd. 1. Lead and develop an effective team of Quality Assurance & technical staff of group. 2. Develop and improve existing Quality Management Systems (QMS) & technics to meet the End to End quality. 3. Assure quality products and processes by establishing and enforcing quality standards and testing materials and products. 4. Oversee all product development procedures to identify deviations from quality standards, writing risk assessment reports on design, pre-production, and production to check on the quality status of the product at all stages of production. 5. Ensure that safety, quality, compliance, and ethical issues are taken as part of the job. 6. Set requirements for suppliers' raw material or intermediate products and monitor their compliance, auditing materials provided by suppliers to assure quality before incorporation into the product. 7. Analyze statistical data and product specifications to determine standards and establish quality and reliability objectives of the finished product. 8. Develop innovative ideas regarding process elimination & introduce the latest technology to elevate quality & efficiency. (e.g., Kaizen, six sigma). 9. Ensure facility-wide RCA-Root-Cause Analysis and other problem-solving activities to identify effective actions and process improvements. 10. Manages quality improvement projects by identifying requirements based on data analysis and interactions with internal and external stakeholders; 11. Manage & improve job performance of the employees of the quality assurance section through training, counseling, advising, and discipline that executes all customer requirements and delivers the right-first-time critical path execution to ensure quality, style, and value are delivered to the customer on time. Show less

  • Target
    • United States
    • Retail
    • 700 & Above Employee
    • Senior Production Engineer
      • Mar 2018 - Mar 2021

      Role and responsibilities:Leading the Quality and technical team in the Dhaka officeSample validation - Inspects & validates the correctness of Pre Production samples for fitting and design, product specifications based on these approve Pre Production samples.Pre-Production stage - Identify any issue /the CTx and its control plan to mitigate risks in product quality and guest experience, manage quality assurance requirements, ensuring vendor/factory capability, capacity, and adherence to regulatory requirements.Initiate Corrective Action Plan (CAP)/Remedial Action Plan (RAP) - Validate & guide vendor/factory on CAP/RAP based on any issue on the development stage, testing failure, inspection failure etc.Validate the accuracy of Product/Raw material Spec ensuring all raw material and components are listed correctly, together with supplier testing details. Work with fabric, trims, and accessories suppliers to ensure the right quality product to ensure E2E quality and no issue in execution. Elevate Manufacturing unit: Provide training to vendor/factory team on modern Manufacturing Concept, Quality Management, Problem-solving/root cause analysis techniques, etc.Initiate various projects with the factory to improve the manufacturing excellence and QMS to get the right quality first time and improve cost of poor quality. (in FY 2017-18, 2018 -19 and 2019-20 conduct 35 different projects which improve vendor performance in terms of cost of poor quality, delivery, process streamline and resulting in $ 250K saving).By implementing Industrial Engineering, PDCA, Kaizen, 8D, Lean Manufacturing, and Six Sigma activity to improve cost of production.Conduct Technical audits and security audits. Show less

    • Sr. Auditor
      • Oct 2006 - Mar 2018

      RESPONSIBILITIES Partners with cross functional teams to provide technical expertise, monitor and validate all quality assurance requirements are being adhered to during production phases.  On board new vendor/factories ensuring product quality and ethical requirements are meet to Target. FACTORY TECHNICAL EVALUATIONS: Conduct pre assessment visit to factory before get new factory on board and conduct factory evaluation to ensure factory has the stander QMS system. C-TPAT FACILITY SECURITY AUDIT: To ensure factory has appropriate security system according to us custom and border protection.  PLACEMENT/PRE-PRODUCTION MEETINGS: Based on business category placed, manages quality assurance requirements within placement and pre-production meetings, ensuring vendor/factory capability, capacity, Inspects and validates Pre-Production samples against approval samples. Review product risk assessment based on quality, safety, regulatory and legal requirements and provide support and feedback to vendor factory to avoid such issue. .  SAFETY REQUIRMENTS: Ensure safety requirements for all product especially on children categories. INSPECTION /AUDITS: initial, Inline, DUPRO, and FRI.  TESTING: Ensures Testing Requirements followCORRECTIVE ACTION and REMEDIAL ACTION PLAN : Validates vendor/factories are driving toward continuous improvement. Utilizes tools to identify defect trends, applying root cause and preventative action planning in a proactive manner and maintain CAP and RAP.WORK SCHIDULE: Planned work schedule for Bangladesh team with effective and efficient manner. And based on vendor factory performance allow vendor to do self inspection.  TRAINING: Arrange training program for internal team members and the vendor /factory team to coach on QMS and present updates and requirements.  VENDOR HANDLED: Columbia, Delta Galil, Must Gmt. Corporation, Epic, Asian Apparels Ltd, KOMAR,Décor, Lian Fa, Li &Fung , Hop Lun, Opex, Bentex etc Show less

  • Bureau Veritas Consumer Products Services
    • Hong Kong
    • Manufacturing
    • 700 & Above Employee
    • Inspector
      • Mar 2004 - Oct 2006

      Major duties & responsibilities: • Performed fabric & raw material inspection. • Conduct Initial, In-line & final random inspection, factory technical audit, and social compliance audit. • Ceramic table top item and shoe inspection Major duties & responsibilities: • Performed fabric & raw material inspection. • Conduct Initial, In-line & final random inspection, factory technical audit, and social compliance audit. • Ceramic table top item and shoe inspection

  • Lenny Fashions Limited
    • Apparel & Fashion
    • 1 - 100 Employee
    • Quality Control Auditor
      • Oct 1999 - Mar 2004

      1st position: Product safety assistant: Major duties & responsibilities: 􀂾 Maintain all children safety requirements in factory. Needle long maintain, needle/metal detector needle maintain, during develop time check all safety issue for the product and correct. For example button strength and pull and push requirements and other. And the major duties and maintain the safety standards in factory for technical audit. 2nd Position: Fabric Lab assistant: Major duties & responsibilities: 􀂾 For incoming fabric quality maintain. 1st step check the fabric as per American 4 point system. fabric count and construction check , Ensure the fabric construction in the laboratory e.g. fabric weight, GSM, Fiber Content, weave description, dimensional stability:- shrinkage test, color fastness, Crocking–wet & dry, tensile strength test, tear strength test, seam slippage, skew /torque %,ph test, button attachment strength/pull test ensure safety issue for all type of kids product., 􀂾 Make shade blanket for wash & non wash program to segregate and maintain approved shade from initial cutting to packing. 3nd Position: Quality control assistant: Major duties & responsibilities: 􀂾 Assistant to Technical manager of the factory. Monitoring all the qa related report and make analyze report and find out the trend of defect then show the report to all top managers. 􀂾 sit with pp meeting with technical manger along with other stakeholder for the development and produce the garments. All pp meeting and technical meeting note and make the technical report of the product and supply concern persons 􀂾 Coordination of all QA auditors. 4th Position: Quality control Auditor: Major duties & responsibilities: 􀂾 From development to final inspection maintain all the buyer requirements and any technical issue arise then solve the problems with concern persons. Show less

Education

  • School of Business .Prime Asia University .Dhaka .Bangladesh
    Master of Business Administration (MBA) ., Textile and Apparel Marketing.
    2009 - 2013
  • SGS , TUV ,stc & others
     ISO 9001:2008 QMS – Lead Auditor Training. Lean Six Sigma Blak Belt, 8D,& QC tools, Quality Management System
  • Training at Target

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