Suraj Prasad
Research And Development Engineer at Pravaig Dynamics- Claim this Profile
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Bio
Experience
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Pravaig Dynamics
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India
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Motor Vehicle Manufacturing
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1 - 100 Employee
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Research And Development Engineer
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Oct 2021 - Present
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Research Assistant - Master thesis
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Feb 2021 - Jul 2021
Design and development of micro-distillation apparatus for industrial chemical testing | Modular design for compatibility with additive manufacturing | Design optimization through thermal simulation and stress simulation (MATLAB), topology optimization (Hyperworks) for experimental testing | Prepared 8 designs with few modification | Structural Strength increase up-to 70% while heat dissipation reduced by 10 % within each modification. Design and development of micro-distillation apparatus for industrial chemical testing | Modular design for compatibility with additive manufacturing | Design optimization through thermal simulation and stress simulation (MATLAB), topology optimization (Hyperworks) for experimental testing | Prepared 8 designs with few modification | Structural Strength increase up-to 70% while heat dissipation reduced by 10 % within each modification.
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Tata Motors
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India
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Motor Vehicle Manufacturing
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700 & Above Employee
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Aug 2017 - Sep 2018
• Supplier assessment and audits for part development and sourcing decision.• Part development through APQP- Advance Product Quality Planning and PPAP (Production part approval process) adhering with IATF 16949 regulations, ISO 9001. • Cost saving of ₹1M by part sourcing through alternate supplier and negotiation.• Spearheaded development of components, initiated CFT kaizen, optimized material movement, reduced manpower consumption by 40% for LPS 4923 model.• Ensuring defect free parts by process selection, operation optimization and maintaining standards for sheet metal components. Experience in GD&T and stackup tolerances refer to ASME Y14.5M, ISO 286 and AS 1654-1995. Show less
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Aug 2016 - Jul 2017
• Led implementation of BS4 technology modifications in 9 Models of trucks.• Executed process audits and implemented quality management systems at 8 local and 3 outsourced suppliers.• Key role in vendor selection and price negotiation for new chassis models.• Experience in problem solving through QC tools and implementation of QMS at suppliers.
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Aug 2015 - Aug 2016
• Training in different departments | Resolving issue related to sheet metal components by diligently implementation of problem-solving tools.
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FSAE PEC Racing
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Chandigarh Area, India
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Mentor
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2014 - Jul 2015
*Led the Team for one year, in which we design and manufacture formula student type car that participated in national competition held in Chennai, India. where we got 16th position for the first time out of 170+ students. *I have designed and build an intake and exhaust manifold system with drive-train for vehicle by using KTM 200 CC engine as per the rules and regulation of SAE international. * Supported in design and manufacturing of tubular-type chassis for the FSAE project. *Led the Team for one year, in which we design and manufacture formula student type car that participated in national competition held in Chennai, India. where we got 16th position for the first time out of 170+ students. *I have designed and build an intake and exhaust manifold system with drive-train for vehicle by using KTM 200 CC engine as per the rules and regulation of SAE international. * Supported in design and manufacturing of tubular-type chassis for the FSAE project.
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SML Isuzu Ltd
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India
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Motor Vehicle Manufacturing
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200 - 300 Employee
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Internship Trainee
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Jan 2014 - Jun 2014
*Devised SOP for Manufacturing of FRP components and process improvements. *Inspection of Dents on cabin at cabin line and solution for dents reduction. *Devised Standard operating procedure for assembly of 26 D frame and process improvements *Devised SOP for Manufacturing of FRP components and process improvements. *Inspection of Dents on cabin at cabin line and solution for dents reduction. *Devised Standard operating procedure for assembly of 26 D frame and process improvements
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Education
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Sapienza Università di Roma
Master's degree, Mechanical Engineering design -
University of Melbourne
Master's degree, Mechanical Engineering -
PEC University of Technology, Chandigarh
Bachelor degree in mechanical engineering, Mechanical Engineering -
Karlsruhe Institute of Technology (KIT)
Masters Thesis :, Design, development and optimization of microdistillation apparatus by using additive manufacturing.