Mechanical Engineer

• Apr 2022 - Present

Mechanical Engineer (Design and Optimization)

• Mar 2021 - Apr 2022

• Initiated a first major effort in redesigning of automated lifting platform fixture with team to develop a new process map, resulting a reduction in the prime cost by 24% and production time by 30%. • Automated design templates across a diverse product range, to reduce designing iterations and saved lead time and cost for each upgrade by 40%. • Developed and prototyped an optimized design of high impact non-crimping support structure for engaging telescoping components increasing the fatigue life by 27%. • Managed the design phase for a multitude of projects, including design of components and assemblies for telescoping enclosure manufacturing; assembly, testing and quality standards. • Managed an outsourcing team to design an enclosure for a battery switching robot, performed the CFD analysis, material selection, optimization, and prototype testing to meet functional requirements. • Formulated and reviewed documentation packages for PPAP, DFMEA and validating DFM checklist prior to release for production.

Change Management Manager (Data & Project progression)

• May 2019 - Aug 2019

• Managed and directed a 7-member team in the capacity of Change and Development Manager. • Developed a technology enabled resource library. • Aimed to create an online data repository of course materials for Grade 2 students in rural Pakistan. • Responsible for charting the expected progression of the project from ground zero and delivered 100% of the project ahead of time. • Managed and directed a 7-member team in the capacity of Change and Development Manager. • Developed a technology enabled resource library. • Aimed to create an online data repository of course materials for Grade 2 students in rural Pakistan. • Responsible for charting the expected progression of the project from ground zero and delivered 100% of the project ahead of time.

Graduate Mechanical Engineer (Design)

• Jan 2018 - Sep 2018

• • Mapped a plant layout for the redesigning of the heat-pipe network of the heat recovery system, performed CFD analysis to achieve the targeted heat utilization of 20%. • Initiated a failure study of the bearing block and redesigned the housing, dropping the failure occurrence by 85%. • Developed, designed, and tested a new exhaust manifold for existing generators dropping noise by 20% under permissible limit as per CPCB board. • Collaborated with Testing Engineer to design and prototype fixtures to reduce loading and unloading cost by 40%. • Drove the design and optimization of the boiler conduit reducing overall annual energy cost by $45000.