Steven O'Neill Santiago, MBA

Programs Manager, North America at NYCO, specialty lubricants and synthetic esters
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Contact Information
us****@****om
(386) 825-5501
Location
Columbus, Georgia, United States, GE
Languages
  • Spanish Native or bilingual proficiency
  • English Native or bilingual proficiency
  • French Elementary proficiency

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Experience

    • France
    • Chemical Manufacturing
    • 1 - 100 Employee
    • Programs Manager, North America
      • Jun 2022 - Present

      Manage multiple project products qualification such as greases, hydraulics, Jet-engine oil, and weapons lubricants with multiple OEM's. Responsible for organizing and establishing test-plans to qualify NYCO lubricant products to multiple SAE and US Military specifications. Provide technical support to OEM's, Customers, and internal departments. Develop business cases for the Aeronautics and Defense markets. Perform business analysis for emerging markets and establish course of action. Show less

    • United States
    • Aviation & Aerospace
    • 700 & Above Employee
    • Manufacturing Engineer
      • Jan 2022 - May 2022

      Manage developing and improvement of repairs processes for High Pressure Compressor Stator of F100 and TF33 engine lines. Accountable of developing fixtures for various operation such as Spike weld, Braze, Tig weld, Heat Treatment, Lathes, Assembly, and Disassembly processes for multiple engine lines such as V2500, PW2000, PW4000, TF33, and F100. Coordinate with operation and Quality on daily deliverables for customer commitments. Responsible for dispositioning non-conformance parts through a material review board (MRB) for F100 and TF33 Engine lines. Accountable for improving all procedures in relation to in-house manufacturing of Parts Manufacturer Approval (PMA) for F100. Support customer audits by providing technical substantiation on standard works and processes for F100 and TF33 engine lines. Train floor personnel on best practices for different operations in the repairs of F100 Stators. Utilized lean production methodologies (6 sigma) as a technical problem-solving tool. Maintained a comprehensive understanding of FAA requirements and ITAR compliance for project deliverables Show less

    • United States
    • Aviation and Aerospace Component Manufacturing
    • 700 & Above Employee
    • Senior Process Engineer
      • Aug 2021 - Jan 2022

      Accountable for developing Disassembly, Assembly, and Repair process plans for Low Pressure Turbine (LPT), Turbine Exhaust Case (TEC), and Fan Case (FC) modules for the following engine lines: PW1100, PW1500, PW1900, PW1400, F117. Review and define technical data for correct interpretation and usage on the shop. Assist Quality department in investigation such as root cause analyses and DIVE. Assist other engine shops with their process and investigation on for Low Pressure Turbine, Turbine Exhaust Case, and Fan Case modules. Assisted in customer audits by providing technical substantiation on standard works and processes for Low Pressure Turbine, Turbine Exhaust Case, and Fan Case modules. Show less

    • Production Engineer
      • Feb 2018 - Oct 2021

      Engage in the disassembly, repair, assembly, and inspection of jet engines as part of a diverse team of production, quality, and customer care specialists. Define, review, and carry out work scopes for aircraft engine repair and associated work instructions for Operations and Powerplant Engineers. Conduct research, providing support and guidance for other functional areas regarding technical issues with quality, operations processes, materials, and customer support and troubleshoot assembly, configuration, and inspection process findings. Facilitate test cell processes, including monitoring disassembly for root causes of rejected engines and establishing corrective action plans. Participate in talent acquisition and retention, leading interviews, providing mentorship and training for mechanics, inspectors, and engineering interns, and serving as a key point of contact. Utilize data in decision making, such as root cause analyses, DIVE and Eight Disciplines (8D) methodologies. Show less

    • Tool Design Engineer
      • Oct 2016 - Feb 2018

      Managed all aspects of tool design and validation, including concept designs and modifications for assembly, disassembly, and repairs for F117, PW2000, V2500, PW1100, PW800, PW1900, & PW1500 engine lines. Served as the subject matter expert for FAA regulations, including technical substantiation and drawings for Tool Equivalencies in compliance with FAA. Prepared bill of material (BOM) and tool usage instructions (TUI) for all tools. Led all design, development, modification, and implementation efforts of tooling aid in the overall manufacturing process, including selecting and collaborating with vendors. Show less

    • Singapore
    • IT Services and IT Consulting
    • 700 & Above Employee
    • Tool Design Engineer
      • Jan 2016 - Sep 2016

      Developed tool drawings and created Unigraphics solid models of design concepts for the F135 per customer specifications, including machining fixture, plasma fixture, water jet fixture, masking, gage kits, and removal and installation of tools using NX software. Coordinated with manufacturer to ensure the BOM and the concept design were understood prior to manufacturing. Prepared TUI for all tools related to repair engine hardware. Represented the company as the tool design expert, presenting tool design and repair concepts with Pratt & Whitney, as well as the Joint Program Office of the U.S. Department of Defense. Show less

    • United States
    • Airlines and Aviation
    • 100 - 200 Employee
    • Co-op Engineer CF34
      • May 2015 - Aug 2015

      Responsible of analyzing 90 test engine reports and determining the discrepancy that affected thrust.  Performed cost analysis for tool and material procurement for repairing CF34 combustion chambers and utilized data to present a cost-reduction proposal for external shop repairs with $30 million in savings over a 4-year period. Describe in Technical Report damages found on CF34 engines to customers. Responsible for writing Engineer Repair Authorizations (ERA) that complies with the Federal Aviation Administration Show less

    • United States
    • Airlines and Aviation
    • 100 - 200 Employee
    • Co-op Engineer CF34
      • Aug 2014 - Dec 2014

      Described in Technical Reports the damage found on CF-34 engines to the customers. Generated a database that indicates which engine parts have been replaced and the quantity of it. In charge of writing Engineer Repair Authorizations (ERA) that complies with the Federal Aviation Administration. Described in Technical Reports the damage found on CF-34 engines to the customers. Generated a database that indicates which engine parts have been replaced and the quantity of it. In charge of writing Engineer Repair Authorizations (ERA) that complies with the Federal Aviation Administration.

    • United States
    • Airlines and Aviation
    • 100 - 200 Employee
    • Co-op Engineer PW4000
      • Jan 2014 - Apr 2014

      Described in Technical Reports the damage found on PW4000 engines to various customers. Analyze the fuel consumption of 13 PW4056 Phase 1 & 3 engines. Responsible for maintaining Delta Air Lines engines in compliance with Airworthiness Directive's (AD) and Service Bulletins’ (SB). Organized and inspected records for newly acquired engines and established what parts needed to be replaced to satisfy AD's and SB's. Described in Technical Reports the damage found on PW4000 engines to various customers. Analyze the fuel consumption of 13 PW4056 Phase 1 & 3 engines. Responsible for maintaining Delta Air Lines engines in compliance with Airworthiness Directive's (AD) and Service Bulletins’ (SB). Organized and inspected records for newly acquired engines and established what parts needed to be replaced to satisfy AD's and SB's.

Education

  • Columbus State University
    Master of Business Administration - MBA
    2019 - 2020
  • Embry-Riddle Aeronautical University
    Bachelor’s Degree, Aerospace, Aeronautical and Astronautical/Space Engineering
    2010 - 2015

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