Assistant Manager

• May 2022 - Present

• Key Customer –Stellantis / Hyundai & Kia • Commodities Handled – Safety Restraints Systems - Seatbelts & Airbags. Business Development: • Business Cases preparation with cost inputs involving BOM, tooling, validation, MFS on various scenarios in line with Customer targets & Management profitability. • Handling new RFI’s, RFQ’s, BOM validations, providing solution for cost optimizations, lead time reductions & RM suggestions. • Technical discussions based on CIR, Commercial quotation preparation per standards & IC quote handling. End to end commercial negotiation on Tooling, Validations & Part prices. Program Management: • Responsible for New Product Development on all safety products from initial technical product discussion, completing milestones till launch of program through GDPEP & APQP approach. • Program time plan preparation inducing all development factors from design, product development, validations, homologation, key deliverable, customer build milestones till launch & ramp up through MS software. • Conducting periodic reviews on development programs with customer and internal and following systematic approaches on issue resolving. • End to end handling on Change management procedures & process including validation & implementation per customer milestone requirements. • Expert Knowledge on handling customer portals, purchase orders schedule acceptance, ASN creation & asset handling. • Led and Managed discussions on the testing and development activities including test alignments with customer, test facility identification and test. • Plan & recovery of RM increase from customer & internal task to optimize cost increase. Show less

Engineer

• Jun 2019 - Apr 2022

- Preparation of Incoming ,In process & Pre-Dispatch inspection parameters based on drawing requirements - Responsible for NC Handling of inprocess & dock audit rejection parts & follow-up ICA, PCA & Closure. - Scheduling, conducting process audits , follow-up & closure of MFG action plan. - Follows control plan, ES, drawings, MS, SOP, FMEA, Layout to carry out various stage inspections. - Handled 8D/ Countermeasure for Supplier issues closure & In-house improvement for engg changes. - Tracking, initial analysis, ICA, Verification, PCA, Validation & implementation of action for Customer issues. Monitoring of 4M changes & updation of PFD, control plan, FMEA according to changes. - Daily conduct FRTS meeting to ensure all open points are closed at both in-house & customer end. - Report preparation of key performance indicators (KPI’s) for management review. - Responsible for First part approval, Patrol report verification, Control chart monitoring. - Responsible for tracking field issue trend for monitoring the improvement action effectiveness. - Prepare & review of various PPAP stages. PSW Changes follow-up if there is any addition or correction. - Follows Quality tools such as 7QC, IS IS NOT , Why why & Fishbone, RCA, 8D &Countermeasure. - Ensure that workflows, process & products comply as per customer requirements. Conduct FG Audit. - Handles instruments/gauges/equipment’s for measurement & testing. Coordinate with NABL for calibration. - Monitoring SPC & MSA-Gauge R& R, attribute (Visual characteristics), FMEA & Control plan. - Handling customer critical process audit & ensure no flaws. - Interact with Global team & upload actions in Hanon Global quality portal and drive with ME for horizontal deployment of actions. Show less

Engineer

• Aug 2015 - Jun 2019

-Co-ordinate with customer for customer complaints and warranty’s. -Plan and implement supplier development strategies in coordination with purchase department. -Implement new systems Lean manufacturing, TPM, 5S. -Initiate CI/Kaizen activities through Quality circles. -Establish Cp & Cpk targets and monitor. -Ensure quality checks at Receiving, In-process and final inspection. -Approval of QP & SOP for inspection -Establish and monitor calibration system. -Evaluate product performance with in-house testing facilities as per plan. -Rejection and rework control through CAPA meetings. -Conduct periodical process and product audit as per plan. -Development of checking fixtures and gauges. -Vendor evaluation and approvals through audits. -Set PPM targets for vendor and calculate vendor rating. -Maintain all quality performance metrics and present to top management. Show less

GET

• May 2014 - Jul 2015

-Improvement points given to vendor & fulfill quality requirements of different customers. -Production Planning, Manpower Planning. -Obtain targeted production with efficiency. -Interaction regarding any quality issues & quality performance with Customer & vendor. -Improvement points given to vendor & fulfill quality requirements of different customers. -Production Planning, Manpower Planning. -Obtain targeted production with efficiency. -Interaction regarding any quality issues & quality performance with Customer & vendor.

In-Plant training

• Jun 2013 - Jun 2013

Acquired knowledge over Braking materials, and how brakes and brake pad are manufactured for various vehicles. Acquired knowledge over Braking materials, and how brakes and brake pad are manufactured for various vehicles.

In-Plant training

• Jun 2012 - Jun 2012