Sophia Zhang

Quality Engineer at GarDel Metal Products, Inc.
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Location
Toronto, Ontario, Canada, CA

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Experience

    • Canada
    • Appliances, Electrical, and Electronics Manufacturing
    • 1 - 100 Employee
    • Quality Engineer
      • Oct 2020 - Present
    • Canada
    • Appliances, Electrical, and Electronics Manufacturing
    • 1 - 100 Employee
    • Quality Specialist
      • Jun 2016 - Oct 2020

      1. Take charge of new products final verification and validation, generate FAI report, compile C of Cs.. 2. Create and operate CMM program, conduct new products in-process First off (F/O) inspection , ensure new products meet customer requirements/specifications/standards 3. Analyze, investigate customer complaints/returns, find out root causes, eliminate them by initiating NCR/CAR/PAR and follow up 4. Verify sheet metal layout prior to production, using 2D/3D CAD and Solid-Works 5. One of MRB member, evaluate and disposition non conforming material/ products, find out root cause, issue NCR 6. Analyze quality result, participate in continuous improvement project to increase productivity, eliminate scrap and reduce rework 7. Conduct calibration per schedule, ensure measuring equipment are maintained in good condition 8. Prepare reports of request for deviation to the customer 9. Participate and conduct AS9100/ISO9001 audit Show less

    • Quality Inspector
      • Apr 2014 - Jun 2016

      1. Evaluate customer complaints/returns, document/issue NCRs and follow up with corrective action 2. Analyze and investigated the roots causes of defective products, disposition of non conforming material/products with MRB team 3. Verify and validate production first off (F/O) per engineering drawing, generated inspection reports , FAI reports and provided shipping documents 4. Perform routine receiving inspection, in process inspection, final inspection and report non-conformance, propose disposition 5.Proactive participate in continuous improvement project to increase yield, eliminate scrap and reduce rework 6.Train shop workers for engineering drawing reading, customer acceptance criteria 7. Conduct calibration per schedule, ensure measuring equipment maintained in good condition Show less

    • Canada
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Quality Assurance Technician
      • May 2011 - Apr 2014

      1. Investigate, analyze and report Customer returns, complaints in order to find root causes and eliminating them by issuing CAR/PAR 2. Complete receiving and dock audit criteria document which reduced non-conformance by 50% 3. Coordinate with engineer s in compilation and communication of effective 8D, 5 phase, 7 steps reports 4. Develop and implementing inspection(etc: In Process Inspection Report ) and test plans providing detailed description of the type, degree and method of inspections 5. Provide technical support to manufacturing/plant operations & solved design & process related difficulties 6. Conduct system audits QS 9000 & TS16949 and process audit 7. Participate in proving processes, enabling first time PPAP approvals at customer base and control plan creation. 8. Conduct Gauge repeatability and reproducibility (R &R) study Show less

    • United States
    • Appliances, Electrical, and Electronics Manufacturing
    • 700 & Above Employee
    • Engineering Technologist
      • Nov 2004 - Dec 2009

      1. Monitored, modified and controlled mass production lines in terms of quality issues. Inspected the components, parts and assembled products to verify its conformance 2. Conducted manpower motion, materiel handling, workstations etc. time study 3. Implemented and conducted standard working procedure for fabrication process, which reduced defects and nonconformance 25% 4. Conducted ISO9000, ISO14001, 5S, lean manufacturing and Six Sigma approval process 1. Monitored, modified and controlled mass production lines in terms of quality issues. Inspected the components, parts and assembled products to verify its conformance 2. Conducted manpower motion, materiel handling, workstations etc. time study 3. Implemented and conducted standard working procedure for fabrication process, which reduced defects and nonconformance 25% 4. Conducted ISO9000, ISO14001, 5S, lean manufacturing and Six Sigma approval process

Education

  • Centennial College
    Diploma, Electromechanical Instrumentation and Maintenance Technologies/Technicians
    2010 - 2011
  • Tianjin University of Technology
    Bachelor's degree, Mechanical Engineering

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