Sony Manjaly

Senior OCTG Inspector at Independent Oil Tools
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Perth Area, AU
Languages
  • English -

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Joseph Dominic

Sony Manjaly is an hardworking enthusiastic person at work place

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Credentials

  • Bosiet
    ERGT Australia - RTO 2534
    Mar, 2022
    - Oct, 2024
  • Cswip
    TWI
  • IRATA Rope access level 1
    IRATA International
  • PCN LEVEL II MT,PT,UT
    BINDT

Experience

    • Oil and Gas
    • 1 - 100 Employee
    • Senior OCTG Inspector
      • Dec 2017 - Present

      • NDT inspection on pressure vessels. • UT/MPI on structural welds. • DS1 Cat 5 inspection on drill pipes and BHA tools. • EMI of the drill pipes on fixed head and buggy type EMI machines. • Visual and dimensional inspection on API and other manufactured connections. • Conducted full length ultrasonic inspection (FLUT) on landing strings. • Training and mentoring the junior inspectors. • NDT inspection on pressure vessels. • UT/MPI on structural welds. • DS1 Cat 5 inspection on drill pipes and BHA tools. • EMI of the drill pipes on fixed head and buggy type EMI machines. • Visual and dimensional inspection on API and other manufactured connections. • Conducted full length ultrasonic inspection (FLUT) on landing strings. • Training and mentoring the junior inspectors.

    • United Kingdom
    • Oil and Gas
    • 200 - 300 Employee
    • Lifting Gear Inspector
      • Mar 2022 - Mar 2022

      Rope access crane girder runway inspection on Gas Turbine Generators in Barrow Island Worked on Wheatstone platform for Lifting equipment inspection, separation and creating equipment register for the same which was allocated to 3 different projects. Rope access crane girder runway inspection on Gas Turbine Generators in Barrow Island Worked on Wheatstone platform for Lifting equipment inspection, separation and creating equipment register for the same which was allocated to 3 different projects.

    • Senior OCTG Inspector
      • Aug 2014 - Jun 2017

      • Conducted Inspection of Drill pipes, Heavy weight drill pipes, Drill Collars, Jars, MWD/LWD tools, Cementing tools, Line hanger assemblies, Fishing tools, Completion tools etc. • Conducted inspection as per NS 2 standards. • Conducted inspection for the companies like, Baker Hughes, Weatherford, FMC, Sclumberger, Franks International, Halliburton, Expro etc • DS1 Cat 5 inspection on drill pipes and BHA tools. • Visual and dimensional inspection on API and other manufactured connections. • Giving suggestions to the customer for the improvement of the quality of the service and products. • EMI of the drill pipes on fixed head and buggy type EMI machines. • NATA approved signatory for MPI, PT, UT on tubular, Eddy current on welds, EMI of tubular. • Maintain the Quality management system. Show less

    • Australia
    • Oil and Gas
    • 1 - 100 Employee
    • Lifting Engineer/OCTG Inspector
      • Sep 2011 - Aug 2014

      Scotia Inspection consultant pty ltd, (Sep 2011- Aug 2014) • Preparation of work procedures for the inspection of lifting and lifted equipment. • Conducting the inspections of the lifted and lifting equipment to the national and international standards.(AS, DNV,BS-EN standards) • Training and mentoring the new employees. • Conducted Off shore inspection for the lifting and lifted equipment at rig Ocean America. • Performed inspection on Handling tools and have good knowledge of API specs(API8C,API RP 8B,API 7K. API 7L etc) • Good understanding of DS 1 standard and API standard and performed inspection on Drill pipes and BHA tools. • Performed EMI of drill pipes and tubing. • Performed CAT 5 inspection on drill pipes. • Performed inspection on Fishing tools, Reamers, Hole Openers, IBOPs, Kelly valves, etc. • Performed API drifting and VTI of casings. Weatherford site in-charge for Scotia Nov 2013 to Aug 2014 • Managing the resident inspectors and prioritising the daily tasks as per the requirement of client. • Attending the daily operations meeting with all business unit coordinators and mangers to discuss about the jobs for the day and any concerns by the client. • Managing and maintaining the equipment calibration and consumables daily usage register. • Acting as the front line communication in-charge with Weatherford for the OHS issues and the inspection requirements. • Submission of daily and weekly reports to Scotia office and Weatherford. • Conducting visual inspection of the internal lifting equipment and offshore equipment to the relevant National and International standard. • Created and maintained the quarterly inspection register for the facility based lifting equipment. Show less

    • lifting technician
      • Nov 2010 - Aug 2011

      • Inspection, maintenance, repair and testing of lifting equipment like Lever Hoist, Chain blocks, Chain slings, Wire rope slings, Plate clamps etc. • Inspection and testing of fabricated items such as lifting and spreader beams, man cages, drum lifters, fork lift jib attachments etc. • Inspection and testing of shackles, soft slings and other chain fittings. • Good understanding of DNV and EN Offshore standards for containers and portable offshore units. • Conducted the inspection of items supplied by the customer and prepared the quote. Show less

    • QA/QC
      • Apr 2004 - Jun 2010

      • Ensuring product quality by carrying out incoming inspection, process and final product scrutiny. • Effective liaison with 3rd party inspection bodies such as DNV, ABS and BV for inspection and certification of slings in accordance with relevant standards. • Controlling customs documentation, dispatching and certification with an excellent command over the records of traceability of slings inspected by 3rd parties. • Initiating possible actions towards enhancing satisfaction level and improving relation with customers. • Conducting checking of sales & purchase orders against customer order to avoid discrepancies. • Performing periodical maintenance of machineries such as Swaging Press, Tensile Test Bed, Rope Coiling Machine and Swaging Dies so as to avoid permanent breakdown • Participating actively in designing wire rope slings as per DNV and BS-EN offshore standards. • Conversant with lifting gear and lifting machines including their applications. • Performed daily walk through for safety inspection of the facilities including fire system. • Investigated accidents and injuries, documented the injuries, detailed the events leading to, during and after the accidents and more recommendation to fix hazard Show less

Education

  • Bachelor of Mechanical Engineering
    Mechanical Engineering, Mechanical Engineering
    1998 - 2002
  • SSM Poly technic
    Diploma in Mechanical Engineering, Mechanical Engineering
    1995 - 1998
  • Government Technical high school
    Schooling

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