Experience

Tata Steel Long Products Limited

• India
• Mining
• 500 - 600 Employee

• Manager

  • Mar 2018 - Present

  1. Process Control and quality control of Sponge Iron/DRI. 2. Looking after activities of sampling & analysis of all incoming raw materials, products, bi products and quality assurance. 3. Developing standard operating procedure, work instruction, job safety analysis through HIRA, aspect, impact. 4. Ensuring effective communication with operation department regarding any quality deviation. 5. Data management in SAP. 6. Dealing with all equipment, in house preventive and breakdown maintenance, calibration and AMC by internal maintence department and by equipment supplier. Achieving 100% availability of equipment. 7. Ensuring all laboratory jobs are going on by maintaing SOP of the company and as per standard in shift. 8. Developing safety practice among all subordinates. Safety audit in plant. 9. Monitoring raw material feeding into kiln and liaising with RMHS and Production department, product circuit monitoring. 10. Looking after storage management of product DRI in storage bins, bagging of the materials & dispatch. 11. Monitoring analysis like Salvis Tube, Yield analysis of DRI, Coal Reactivity, GCV, Tensile Strength of Packing bags monitoring and ensuring testing of samples from every rake. 12. Coordinating in Customer complaint handling and root cause analysis. 13. Responsible for GET, DET, Apprentice training of QA department. 14. Laboratory spares and consumables management. 15. Joint sampling and analysis and minutes of meeting preparation. 16. Experience in TPM, JH circle mentorship, Kaizen Show less



ESL Steel Limited

• India
• Manufacturing
• 400 - 500 Employee

• Senior Executive

  • Jun 2014 - Feb 2018

  1. Coke Oven Lab in charge and responsible for Process Control and Quality Assurance of Coke, coordinating in new supplier development & in coke purchase from different sources. 2. Analysis & quality assurance of Iron and steel making raw materials, Production Sinter, Coke and Hot metal. 3. Monitoring on time sample collection, preparation and analysis of materials and reporting results accordingly. 4. Handling and responsible for QMS, EMS & OHSAS documentation and implementation in QAD. 5. Daily reporting of results of all of incoming samples and communicating with user department and commercial department for clearance as well as systematically result updating and releasing materials in SAP. 6. Stock maintaining & indenting required chemicals, glass wares, tools, gas cylinders, spares etc. 7. Coordinating raw material procurement by doing preloading test by vising suppliers. 8. Customer complaint handling. 9. Coordinating in preventive maintenance of all equipments in laboratory in regular interval and standardization of equipments and monitoring of AMC status of all equipment. 10. Ensure all the work practices and systems are consistent with all policy and procedures (safety, environment and health) and statutory requirements by planning and monitoring activities. 11. Giving training regarding laboratory operational procedures, safety, risk & hazard and monitoring training effectiveness.  Raw Material Analysis known: Physical & Chemical Analysis of Iron Ore, Sinter, Limestone, Dolomite, Quartzite, Manganese Ore, Mill Scale, Coal, Coke & Ferro Alloys (Ferro Silicon, Ferro Manganese, Silico Manganese, Ferro Chrome, Ferro Vanadium), Fluorspar.  Accomplishment: In ESL Lab played a key role in commissioning and stabilization and SOP development of XRF, Bomb Calorimeter, Pellet hardness tester, RI-RDI, CRI-CSR, Fusion Fluxer Equilab F2 equipment. Show less



PCBL Limited

• India
• Chemical Manufacturing
• 700 & Above Employee

• Executive

  • Dec 2012 - Jun 2014

  1. Manufacturing process control, quality control of carbon black. 2. Perform specified analytical and physical tests on in-process floppy carbon black and finished product carbon black. Also responsible for inspection of all incoming raw materials. 3. Customer complaint handling and root cause analysis and implementation. 4. Handling various instruments, Standardization & Calibration of testing instruments. 5. Responsible for QMS, EMS and OHSAS related documentation. 6. Rubbers mixing in two roll mixing machine, curing, cutting samples and testing for tensile strength, 300% modulus using UTM machine (Instron). 7. Knowledge on SPC (statistical process control), Core Tools (APQP, PPAP, FMEA, MSA) etc. 8. Analyzing process Cpk (Process Capability Index) on various important process parameters like Air Pre heater temp, Oil pre heater temp, air flow rate, oil flow rate, Oil equivalent ratio etc. 9. Dispatching finished goods and issuing certificate of analysis. 10. Involved and selected member of the team in yield improvement and fines generation reduction project with global consultant McKinsey, with completion of the project fines content reduced from Avg. 6% to Avg. 3.5% and yield improved from Avg. 60% to 62% for soft grades and 58% to ∽ 60% for hard grades. Which gives the organization approximately 10% additional annual profits. 11. Instrument handling knowledge: DBPA analyzer, IPHT, NSA-STSA Analyzer, Brabender- Two roll rubber mixing machine, UTM machine, Tint tester, GC, Compressed DBPA analyzer. Award & Recognition: • Rewarded for good performance in New Customer (Pirelli-Italy) Development in PCBL. Selected member of Team of the Month in PCBL in November-2013. • Rewarded for efforts and contribution towards successfully development of new grade (PRD007) which gives the company a competitive advantage and demonstrating the core value of Execution Excellence in the month of March-2014 in PCBL. Show less